Final Assembly

Bracket Pre-Loading Parts Required

PART NUMBER

DESCRIPTION

QTY.

REV-41-1305

15MM PLASTIC 90 DEGREE BRACKET

12

REV-41-1359

M3 X 8MM HEX CAP SCREWS

60

REV-41-1361

M3 NYLOC NUTS

60

Pre-Loading Brackets Assembly Steps

Take a bracket and finger start one Hex Cap Screw and Nyloc Nut per hole.

Note: The side of the bracket with “ribs” must have the Hex Cap Screw head.

PRE-LOADED BRACKET COMPELTE

Repeat this step until you have twelve Pre-Loaded Brackets.

Final Assembly Parts Needed

PART NUMBER

DESCRIPTION

QTY.

REV-41-1767

45MM X 15MM C CHANNEL - 248MM

1

REV-41-1432

15MM EXTRUSION - 420MM

2

REV-41-1326

THROUGH BORE BEARING - SHORT

2

REV-41-1329

THROUGH BORE BEARING - LONG

4

REV-41-1267

90MM GRIP WHEEL

4

REV-41-1190

90MM OMNI WHEEL

2

REV-41-1327

SHAFT COLLAR

6

ASSEMBLIES

ASSEMBLY 6

DRIVE RAIL ASSEMBLY

2

ASSEMBLY 7

PRE-LOADED BRACKET

12

Final Assembly Steps

FINAL ASSEMBLY STEPS

Slide the four Pre-Loaded brackets onto the Drive Rail Assembly as shown.

Align the Pre-Loaded Brackets where 6 Hex Cap Screws and Nylock Nuts are exposed.

Add two Pre-Loaded Brackets to the Motor side C Channel.

Have the edge of the bracket roughly at the center of the large (9mm) hole. Start with the second hole to the right of the Double Sprocket Assembly.

Tighten the Nyloc Nuts until they are snug

Slide the 45mm X 15m C Channel - 248MM onto the Preloaded Brackets as shown.

Tighten the Nyloc Nuts until they are snug.

Repeat sliding four Pre-Loaded brackets onto the other Drive Rail Assembly as shown.

Repeat aligning the Pre-Loaded Brackets where 6 Hex Cap Screws and Nylock Nuts are exposed.

Repeat adding Pre-Loaded Brackets to the Motor side C Channel.

Have the edge of the bracket roughly at the center of the large (9mm) hole. Start with the second hole to the right of the Double Sprocket Assembly.

Tighten the Nyloc Nuts until they are snug

Slide the second Drive Rail on.

Once in place, tighten the Nyloc Nuts until they are snug.

Slide two pieces of 15mm Extrusion – 420mm into the Pre-Loaded Brackets until they are through both sets brackets. One 15mm Extrusion is for the top and the other for the bottom.

Align the 15mm Extrusion – 420mm so approximately the same amount of Extrusion is left on the end of each Bracket.

Tighten the Nyloc Nuts until they are snug.

Add a Through Bore Bearing – Short to both of the Drive Shafts and Through Bore Bearing – Long to the remaining shafts.

Note: the smaller section on the bushing faces away from the Channel

Take the Grip and Omni wheels and place on the shafts as shown.

Add one shaft collar to the end of each shaft.

Tighten down the shaft collars on each wheel to secure them in place.

DRIVETRAIN COMPLETE