PART NUMBER

DESCRIPTION

QTY.

REV-41-1349

5MM X 135MM HEX SHAFT

4

REV-41-1329

THROUGH BORE BEARING - LONG

8

REV-41-1327

SHAFT COLLAR

12

REV-41-1190

90MM OMNI WHEEL

2

REV-41-1354

90MM TRACTION WHEEL

2

Add a Shaft Collar flush to the end of the 5mm x 135mm Hex Shaft. Tighten the Shaft Collar.

Slide a 90mm Traction Wheel onto the shaft.

Slide a 72 Tooth Gear onto the shaft.

Slide a Through Bore Bearing - Long onto the shaft.

Traction Wheel Assembly Complete.

Repeat the steps above to make a second Traction Wheel Assembly.

Add a Shaft Collar flush to the end of the 5mm x 135mm Hex Shaft. Tighten the Shaft Collar.

Slide a 90mm Omni Wheel onto the shaft.

Slide a Through Bore Bearing - Long onto the shaft.

Omni Wheel Assembly Complete.

Repeat the steps above to make a second Omni Wheel Assembly.

Slide a Traction Wheel Assembly through a an External Cross Member -Bearing Pillow Block, as shown. Add two Shaft Collars on the shaft and a Through Bore Bearing - Long. Both bearings should be facing toward the center of the chassis.

Slide the Traction Wheel Assembly through the Bearing Pillow Block on the nearby Internal Cross Member.

Note: Take time now to adjust the Traction Wheel Assembly and the 40:1 HD Hex Motor so that the gears are properly meshed. If needed loosen the screws on the motor bracket and slide it along the Extrusion to obtain the appropriate amount of gear mesh.

Tighten the Shaft Collars against the inside of either Bearing Pillow Block to secure the wheel as shown in the image above.

Repeat the previous steps to add the second Traction Wheel Assembly to the Robot Frame.

Slide a Omni Wheel Assembly through a an External Cross Member -Bearing Pillow Block, as shown. Add two Shaft Collars on the shaft and a Through Bore Bearing - Long. Both bearings should be facing toward the center of the chassis.

Slide the Omni Wheel Assembly through the Bearing Pillow Block on the nearby Internal Cross Member.

Tighten the Shaft Collars against the inside of either Bearing Pillow Block to secure the wheel as shown in the image above.

Wheel Assemblies Complete.

Repeat the above steps to attach a second Omni Wheel Assembly to the Robot Frame.

PART NUMBER

DESCRIPTION

QTY.

REV-41-1431

15MM EXTRUSION - 225MM

2

REV-41-1327

SHAFT COLLAR

2

REV-41-1317

15MM BEARING PILLOW BLOCK

4

REV-41-1320

15MM PLASTIC INSIDE CORNER BRACKET

4

REV-41-1487

15MM METAL BENT HD HEX MOTOR BRACKET V2

2

REV-41-1301

40:1 HD HEX MOTOR

2

REV-41-1334

45 TOOTH PLASTIC GEAR

2

REV-41-1336

72 TOOTH PLASTIC GEAR

2

REV-41-1359

M3 X 8MM HEX CAP SCREWS

12

ASSEMBLIES

ASSEMBLY 1.2

PRE-LOADED INSIDE CORNER BRACKET

4

ASSEMBLY 1.3

PRE-LOADED BEARING PILLOW BLOCK

4

ASSEMBLY 1.4

PRE-LOADED BENT HD HEX MOTOR BRACKET

2

ASSEMBLY 2

INTERNAL ROBOT FRAME ASSEMBLY

1

Slide two Pre-Loaded Inside Corner Brackets into the slot of a 15mm Extrusion - 225mm. Align the outer corner of the bracket with the end of the Extrusion. Tighten the Nylock Nuts until snug.

Add two Pre-Loaded Bearing Pillow Blocks to the 15mm Extrusion, as shown. The edge of the Pillow Blocks should line up with the end of the Extrusion. Tighten the Nylock Nuts until snug.

External Cross Member Assembly Complete.

Repeat steps 1-2 until you have two External Cross Member Assemblies.

Attach the Pre-Loaded Bent HD Hex Motor Bracket to the 40:1 HD Hx Motor using six M3 x 8mm Screws as shown. Tighten the screws until snug.

Add a 72 Tooth Plastic Gear and Shaft Collar to the HD Hex Motor shaft. the Gear should be flush against the motor. Tighten the Shaft Collar.

Add the Motor Assembly onto one of the External Cross Members by sliding the Bent HD Hex Motor Bracket along the top of the Extrusion as shown. Adjust the Bracket until it is completely supported by the Extrusion. Tighten the Nylock Nuts until snug.

Note: The motor may be adjusted later. For now the location in the image below where the motor is sitting just past the closest Inside Corner Bracket is fine.

Left Motor and Cross Member Assembly Complete.

Set aside for later.

Attach the Pre-Loaded Bent HD Hex Motor Bracket to the 40:1 HD Hx Motor using six M3 x 8mm Screws as shown. Tighten the screws until snug.

Add a 72 Tooth Plastic Gear and Shaft Collar to the HD Hex Motor shaft. the Gear should be flush against the motor. Tighten the Shaft Collar.

Add the Motor Assembly onto one of the External Cross Members by sliding the Bent HD Hex Motor Bracket along the top of the Extrusion as shown. Adjust the Bracket until it is completely supported by the Extrusion. Tighten the Nylock Nuts until snug.

Note: The motor may be adjusted later. For now the location in the image below where the motor is sitting just past the closest Inside Corner Bracket is fine.

Right Motor and Cross Member Assembly Complete.

Set aside for later.

Add the Right Motor and External Cross Member Assembly to the Internal Robot Frame Assembly. The outer edge of the External Cross Member should be flush with the ends of the of the Internal Robot Frame Extrusions. Once adjusted tighten the Nylock Nuts on the Inside Corner Brackets until snug.

Add the Left Motor and External Cross Member Assembly to the Internal Robot Frame Assembly. The outer edge of the External Cross Member should be flush with the ends of the of the Internal Robot Frame Extrusions. Once adjusted tighten the Nylock Nuts on the Inside Corner Brackets until snug.

External Robot Frame Complete.

Set aside for later.