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FRC Kickoff Concepts

REV ION Kickoff Concepts

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REBUILT 2026

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REEFSCAPE 2025

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CRESCENDO 2024

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Charged Up 2023

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MAXSwerve Drivetrain for 2024 Starter Bot

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2024 Version coming soon!

In the meantime, please see the standard and for inspiration!

MAXSwerve Drivetrain CADarrow-up-right
MAXSwerve Module Build Guidearrow-up-right

West Coast Drivetrain for 2024 Starter Bot

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2024 Version coming soon!

In the meantime, please see the 2023 West Coast Drivetrain Build Guide for inspiration!

2026 REV ION FRC Starter Bot

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Introducing the 2026 REV ION FRC Starter Bot!

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The new FRC season has been unearthed, the game manuals have been decoded, and we are thrilled to unveil the 2026 REV ION FRC Starter Bot for REBUILT!

Built entirely from the , this year's design is designed to be a strong and adaptable foundation for your team. Our 2026 REV ION FRC Starter Bot’s design centers on simplicity and adaptability, providing a solid base that allows your team to start strong, evolve, and rebuild to make it your own as the season unfolds. Whether your strategy involves scoring fuel in the hub or acting as a high-volume supplier for your alliance, this robot provides the essential tools to compete effectively while leaving plenty of room for your own innovations.

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Resources

2026 REV ION FRC Starter Bot Resources

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Features

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Drivetrain

Compatible with both EasySwerve and MAXSwerve, the drivetrain of the 2026 REV ION FRC Starter Bot gives teams the freedom to choose their preferred style of swerve. This robot will easily navigate bumps while delivering reliable, consistent performance, all while maximizing internal space for other critical subsystems and storage of game pieces.

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Intake

During REBUILT matches, scoring cycle times are vital. The 2026 Starter Bot’s intake system is built to intake fuel over the widest footprint possible. It features a compliant four-bar arm, deployed passively, to begin intaking fuel as soon as the robot starts moving during autonomous. While it excels at collecting game pieces quickly, the intake and conveyor system is versatile enough to eject fuel when necessary, giving teams more control over game piece management.

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Fuel Storage & a Functional Floor

The 2026 Starter Bot optimizes internal game piece management to ensure your robot stays organized and ready to score. The storage area is integrated directly with the drivetrain and outer frame, creating ample room for game pieces. Using RT 25 belts for easy assembly and center-to-center distance, the integrated conveyor floor actively funnels pieces toward the launcher. This section also utilizes our new 1/2in Grid Patterned Polycarbonate Sheet, which serves as an organized and easily customizable canvas for your control system, sponsor logos, and other team decorations.

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Launcher

When it's time to score, the Launcher subsystem is engineered for high-energy transfer and jam-free operation. The mechanism uses a strategic mix of compliant wheels and our new 6in flap wheels to serve multiple functions in a small footprint. While the compliant wheels collect fuel from the storage area, the flap wheels simultaneously agitate the storage area and provide transfer of the fuel to the flywheel on the opposite side of the tower. We intentionally included hood curvature and strategic dead space to maximize energy transfer between the flywheel and the game piece during launch. The flywheel itself is powered by two Vortex motors with an "upduction" system to increase surface speed at the point of contact. The hood is constructed from gridded polycarb, allowing for precise, on-pitch compression adjustments between the frame and hood supports.

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Designed to be REBUILT

As always with our Kickoff Concepts program, we want this design to spark fresh ideas rather than limit them. We have intentionally left plenty of on-pitch mounting space available on the robot’s frame for teams to add a climber of their own design or other custom improvements. This free space is primarily located at the front above the intake, above the ball storage area, and on either side of the launcher mechanism.

Tips and Tricks

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Intake Kicker Bar Reduction

Some teams might want to have the freedom of movement or added resilience of a more robust intake. An easy improvement that teams can make is removing the Kicker Bar.

If teams would like to not assemble the Kicker Bar this can be done by skipping these 5 Steps.

Example Code

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2024 REV ION FRC Starter Bot Code

Below is a link to download the code for a 2024 REV ION FRC Starter Bot on GitHub! This example uses a MAXSwerve Drivetrain and is programmed in Java.

2024 REV ION FRC Starter Bot

We are excited for teams to get started building the 2024 REV ION FRC Starter Bot! Please keep this page bookmarked for future updates and inspiration for building your robot that will compete in the 2024 FRC game, CRESCENDO!

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2024 REV ION FRC Starter Bot Resources

2024 REV ION FRC Starter Bot Resources
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Using the Starter Bot code without a MAXSwerve Drivetrain

If you are only using part of our design on your robot, you can still use this code to help you program! To find the code for each individual mechanism, navigate to:

Then, select one of the following subsystem programs to use

  • ArmSubsystem.java- raising and lowering the intake and launcher, also controls the climb

  • IntakeSubsystem.java - intaking notes and feeding them to the launcher

  • LauncherSubsystem.java - stopping and starting the flywheels on the launcher

In addition to referencing the subsystem code, you will need to look at RobotContainer.java for information about button bindings, constant/variable names, and function names. To find RobotContainer.java navigate to:

2024 REV ION Starter Bot Code - GitHubarrow-up-right

2024-REV-ION-FRC-Starter-Bot/src/main/java/frc/robot/subsystems
2024-REV-ION-FRC-Starter-Bot/src/main/java/frc/robot

  1. Get:

  • 1 - 1/2in x 1/2in MAXTube Cut to 7.5

  • 1 - 1in Bracket - 120deg

  1. Get:

  • 1 - Button Head Hex Drive Screw #10-32 x 2-1/4in

  • 1 - #10 Spacer - 1/4in

  1. Get:

  • 1 - Button Head Hex Drive Screw #10-32 x 2-1/4in

  • 1 - #10 Spacer - 1/4in

  1. Get:

  • 1 - 1/2in Rounded Hex Shaft Cut to 18-7/16

  • 2 - Button Head Hex Drive Screw #10-32 x 1-1/4in

Add the 1/2in rounded hex shaft to the intake between the ends of the 1/2 x 1/2 that were just added. Secure with 2 screws.

  1. Get:

  • 1 - 1/2in x 1/2in MAXTube Cut to 7.5

  • 1 - 1in Bracket - 120deg

The 2024 Starter Bot, fully assembled and in starting configuration

2026 Starter Bot CAD Assembly - Onshapearrow-up-right

Bill of Materials

2026 Starter Bot Build Guide

2026 Starter Bot Code Guide

Find Starter Bot Parts on the REV Robotics Storearrow-up-right

REV ION ecosystemarrow-up-right

2023 REV ION FRC Starter Bot

Meet the 2023 REV ION FRC Starter Bot! Using all REV ION parts, the Starter Bot is the culmination of analyzing the game, prototyping, and technical documentation. The 2023 REV ION FRC Starter Bot is designed to give teams a starting point for building their robot, while leaving room for iteration, revision, and adaptation to the game’s challenges.

2023 REV ION FRC Starter Bot Links

Changelog

Version
Release Date & Notes

v1.2.3 - BOM Update

2/18/2026

  • Added Vortex shafts and cables needed for both drivetrains into the Bill of Materials.

  • Corrected screw length in Steps 6in the Drivetrain build guide.

v1.2.2 - Conveyor Build Guide Correction

2/2/2026

  • Corrected Steps 6, 25, and 27 of the Conveyor build guide.

    • Old steps included additional 180deg brackets that were not factored into the Bill of Materials.

v1.2.1 - Full Bill of Materials SKU correction

2/2/2026

  • Corrected SKU on BOM for MAXTube - 2x1 - 1/8in Wall - MAX Pattern

  • Adjusted version numbering on changelog of v1.2.0

v1.2.0 - Build Guide Section BOM Update 1

1/30/2026

  • Added needed tools and materials to each section of the build guide

    • QTY of pieces needed will be added soon!

v1.1.2 - BOM Update

1/27/2026

  • Added links to .pdf versions of the full BOM and subsystem BOMs

Cut List

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Cut List

Type of Extrusion Stock
Length & QTY

1/2in Rounded Hex Shaft ()

  • 1.75in (x2)

  • 12.5in

  • 16.75in

MAXTube - 2x1 - Light ()

  • 12.5in

  • 35.5in (x2)

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Staying on Pitch

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Every piece of structural tubing needs to start with a hole 1/2in (or slightly less) from the end where the length measurement is started.

2025 REV ION FRC Starter Bot

Meet the 2025 REV ION FRC Starter Bot! Using the , this starter bot is designed to give teams a starting point for building their robot while leaving room for iteration, revision, and adaptation to the game’s unique challenges.

Utilizing only REV ION parts, the 2025 REV ION Starter Bot will not require fabrication beyond cutting parts to length. This means your robot can be taken apart and reconfigured as the season evolves or parts can be reused to get a new prototype moving fast.

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2025 REV ION FRC Starter Bot Resources

2025 REV ION FRC Starter Bot Resources

Game Elements

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Cones

Yellow rigid plastic cones are one of the game pieces for this year's CHARGED UP game. There are 54 cones total on the playing field, including in the Substation area. The average weight of the cones is approximately 1lb 7oz.

Drivetrains

In FIRST Robotics Competition robots, drivetrains consist of all the components needed to make the robot move around the game field. Drivetrains are a crucial part of the robot and are often one of the first parts of the robot that a team begins designing and iterating upon.

Most drivetrains will use motors connected to gearboxes to transmit motion to wheels with belts or chain. Some teams will incorporate parts such as pneumatics and servos into their drivetrains as well, allowing for shifting of gears and changing what wheels are in contact with the ground at certain points in the game.

Drivetrains have various forms, each having its own pros and cons- the optimal drivetrain for a team is one that finds the correct balance of speed, maneuverability, and power to fit within that team's specific strategy.

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v1.1.1 - Tips and Tricks Release

1/23/2026

  • Added Tips and Tricks

    • Kicker Bar Reduction

  • MAXSwerve Java Template and preliminary code information

v1.1.0 - Build Guide and Code Release

1/16/2026

  • Full Assembly instructions for EasySwerve Configuration

  • Full Bill of Materials for both EasySwerve and MAXSwerve Configurations

    • The same quantity of metal stock and packs of hardware is needed for both versions!

  • Detailed cut list for both configurations

  • EasySwerve Java Template and preliminary code information

v1.0.0 - 2026 REV ION FRC Starter Bot Reveal

1/14/2026

  • Post-Kickoff Landing Page Update

    • Added Starter Bot reveal video

    • Added a table of contents

    • Added robot feature summary

18in

MAXSpline Shaft (REV-21-2520arrow-up-right)

  • 1.125in

  • 12.25in

  • 14.4375in

  • 17.75in

MAXTube - 2x1 with Grid Pattern (REV-21-2590arrow-up-right)

  • 2in

  • 5.5in (x2)

  • 12.5in

  • 17in

  • 35.5in (x2)

  • and cuts for MAXSwerve Drivetrain

MAXTube - 1/2x1/2 (REV-21-3289arrow-up-right)

  • 4in

  • 9.5in

  • 26.5in (x2)

  • 32.5in (x2)

REV-21-1135arrow-up-right
REV-21-2161arrow-up-right
All 1 inch sides of MAXTube extrusion feature #10 clearance holes spaced on a 1/2 inch pitch. Plan all cuts using a side with a 1/2 in pitch. On ONE end of each piece of structural tubing, there must be one complete hole within .25-.50 inches of the end.
Example Cut Images
2 - Button Head Hex Drive Screw #10-32 x 3/4in
  • 2 - #10-32 Low Profile Nylon Lock Nut

  • Attach a 120deg bracket to the end of a 1/2 x 1/2 MAXTube section on the right side using two screws and nuts as shown. The corner hole of the bracket will align with the hole closest to the top of the MAXTube. Set aside.

    2 - Button Head Hex Drive Screw #10-32 x 3/4in
  • 2 - #10-32 Low Profile Nylon Lock Nut

  • Attach a 120deg bracket to the end of a 1/2 x 1/2 MAXTube section on the left side using two screws and nuts as shown. The corner hole of the bracket will align with the hole closest to the top of the MAXTube. Note: this piece should be a mirror of the assembly from Step 7. Set aside.

    1 - #10-32 Low Profile Nylon Lock Nut

    Add the MAXTube and bracket assembly from Step 7 to the intake as shown. Use one screw, a spacer between the bracket and the 2x1 MAXTube, and a locknut.

    1 - #10-32 Low Profile Nylon Lock Nut

    Add the MAXTube and bracket assembly from Step 8 to the intake as shown. Use one screw, a spacer between the bracket and the 2x1 MAXTube, and a locknut.

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    2025 REV ION Starter Bot Walkthrough

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    Key Features

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    Drivetrain

    MAXSwerve gives the 2025 Starter Bot great maneuverability, allowing the robot to navigate the field in any direction. This makes tasks like aligning with the reef for coral scoring or repositioning in tight spaces easier. While we have chosen a swerve drive this year, we believe that a flat tank drive can also be an effective drivetrain this year. Direct path cycles without defense will exist since the majority of the scoring is on your side of the field.

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    Manipulator and Scoring Systems

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    Coral Handling

    A single-stage elevator with an integrated wrist allows for the efficient intake of coral from the human player station with the ability to score on levels one, two, and three of the reef.

    Our design emphasizes simplicity over scoring on all levels. Given the number of scoring locations for coral, we felt that the slightly lower max score was worth the trade-off for an easy-to-build, maintain (and repair) design. Teams who want to score on L4, can adjust the geometry of the wrist or add another stage to the elevator, both of which are changes that are accessible upgrades for this design.

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    Algae Intake

    A floor intake mechanism mounted to the chassis streamlines the delivery of algae to the processor, allowing your team to contribute to cooperative scoring strategies. The intake subsystem is completely self-contained with both the deployment and intake motors both mounted to the intake itself so this can be left off or added later as desired.

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    Endgame

    The current 2025 Starter Bot design doesn’t include an endgame mechanism. We felt that while the endgame is an important factor in this game the majority of the scoring will be from coral and algae. While not tested, we believe that teams can design or add cage hooks to the elevator to facilitate shallow cage climbs, expanding their capabilities without overhauling the robot.

    REV ION Build Systemarrow-up-right
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    Cubes

    Purple inflatable cubes are also one of the game pieces for this year's CHARGED UP game. There are 44 cubes total on the playing field, including in the Substation area. The average weight of the cubes is approximately 2.5oz.

    Each cube is made of purple PVC fabric and is marked with a FIRST logo. A cube has rounded corners, may not have flat surfaces, and the length, width, and height of the sides may not be equal dimensions.

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    Cubes are expected to experience wear during matches, and small holes may be patched with electrical tape.

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    Charge Station

    Each field has two Charge Stations, one for each alliance, located in their corresponding communities. Each Charge Station consists of the main pivoting frame, lead-in ramps, and support structure. The main pivoting frame is mounted to the base frame via a set of 4 double hinges.

    A robot earns points for its alliance by docking on or engaging with its Charge Station.

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    Substation Area

    A Substation is an assembly used to move game pieces, like cubes and cones, from humans to robots or onto the field. There are 2 types of Substations in each Substation Area: a Single Substation and a Double Substation. Each Substation contains a Portal- a three-dimensional volume through which humans transfer game pieces to robots or the field.

    Each Alliance's Double Substation is attached to and in-line with their opponent’s Alliance Wall. Each Single Substation is in-line with the guardrail.

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    Alliance Area

    A 20ft wide by 9ft 10-1/4in deep infinitely tall volume, formed by, and including the Alliance Wall, edge of the carpet, and Alliance colored tape.

    Types of Drivetrains

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    West Coast Drive

    West Coast Drive is generally characterized by having six, eight, or ten wheels that are cantilevered. Further, one wheel on each side is directly driven, while the rest are linked via chain. To help improve maneuverability, omni wheels can be used on the front or back, so wheels slide across the floor while turning. When using six or more wheels, lowering the middle wheel of the drivetrain can cause less friction because not all wheels are touching the floor at one time.

    See REV's West Coast Drive built using ION products here:

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    ION West Coast Drivetrain - Onshape Filearrow-up-right

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    Swerve Drive

    Swerve drivetrain uses standard wheels mounted on their own pivoting mechanisms. Most swerve drivetrains require two motors per wheel; one to rotate the wheel, and one to control the direction the wheel points. Your robot can move in any direction because the drive wheels pivot without changing the orientation of the drivetrain, but this type of drivetrain is very technically complex. There are multiple types of swerve drive, including crab drive and 2+2 configuration.

    Swerve Drives offer a huge increase in maneuverability, at the cost of increased build complexity and increased resource costs, including weight, space, capital, and time.

    See REV's Swerve Drive built using ION products, including the MAXSwerve Modulearrow-up-right here:

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    ION 3in MAXSwerve Drivetrain - Onshape Filearrow-up-right

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    Other Drivetrains

    Some other common drivetrains used in FIRST include:

    • Two Wheel Drive (also known as "casterbot")

    • Four Wheel Drive

    • Six Wheel Drive variations that are not specifically West Coast Drive

    • Car Drive

    • H-Drive

    • Holonomic Drive

    • Mecanum Drive

    All of these systems have their own advantages and disadvantages that should be discussed by your team. This is by no means a comprehensive list, either!

    As teams learn, adapt, and iterate on each year's unique challenges, new drivetrains are created annually to meet the criteria needed to succeed and make it all the way to Einstein!

    2024 Starter Bot CAD - Onshapearrow-up-right
    Bill of Materialsarrow-up-right
    2024 Starter Bot Build Guides
    2024 Starter Bot Example Code
    CAD Assembly - Onshapearrow-up-right
    Build Guidearrow-up-right
    Example Code - Javaarrow-up-right
    The 2023 REV ION FRC Starter bot pictured with arm fully extended.

    MAXSwerve Compatibility

    The 2026 REV ION FRC Starter Bot is easily be built with a MAXSwerve Drivetrain with only a couple of small modifications. Please see the Build Guide steps below that are small variations to the standard build guide.

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    Drivetrain Modifications

    The length of the MAXTube - 2x1 - 1/8in Wall should be cut to 20in. For Step 2 and Step 5.

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    Intake Modifications

    Example Code

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    2026 REV ION FRC Starter Bot Code Templates

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    Deploying this project to your robot

    Before you can deploy this project to your robot, you'll need to set your team number in /.wpilib/wpilib_preferences.json or via the "Set Team Number" tool in WPILib VSCode. You will need to update WPILib VSCode to a 2026+ release to build this project.

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    Driving the 2026 REV ION FRC Starter Bot

    All controls for the Starter Bot are located in /src/main/java/frc/robot/RobotContainer.java and can be configured with WPILib's Command Controller API. The project is configured for an Xbox controller by default, so other controllers may require some additional setup or changes.

    The robot's starting/zero configuration is:

    • intake in

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    Default Controls

    Button
    Function

    Left stick

    Drive/strafe drivetrain

    Right stick

    Rotate drivetrain

    Start button

    Zero swerve heading

    Left stick button

    Set swerve wheels to an X

    Y button

    Run shooter and feeder

    Right trigger

    Run fuel intake

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    Other features

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    CAN IDs

    The CAN IDs for the Starter Bot motor controller are defined in /src/main/java/frc/robot/Constants.java.

    The default IDs are:

    Subsystem
    Function
    Type
    CAN ID

    Intake

    Intake Motor

    SPARK Flex

    2

    Conveyor Motor

    SPARK Flex

    4

    Shooter

    Feeder Motor

    SPARK Flex

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    Configuration

    All configuration objects are instantiated in /src/main/java/frc/robot/Configs.java and called by each subsystem

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    MAXMotion

    The Shooter Flywheel implements

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    Simulation

    Check out the REVLib simulation docsarrow-up-right for more information on setting up and running a simulation. Select NetworkTables > SmartDashboard to open the Mechanism2d windows in the Simulation GUI. These displays will also update with a robot connected, so play around with them and add them to your dashboard! They can be configured in /src/main/java/frc/robot/Constants.java.

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    Debugging

    Individual mechanisms can also be controlled via SmartDashboard:

    • File -> Open -> 2026-Starter-Bot-SmartDashboard.xml (in the root of this repo)

    • The Upper left corner shows the currently running subsystems

    • The Intake and Shooter subsystems contain Commands and status

      • In a subsystem, only a single command may run at a time

      • Pressing the Start button starts the Command and is replaced by a Cancel button, which stops the command

    IntakeSubsystem

    • Intake : Runs the Intake and Conveyor into the robot

    • Extake : Runs the Intake and Conveyor out of the robot

    ShooterSubsystem

    • Flywheel : spins the flywheel up to its target velocity

    • Feeder : feeds the balls to the flywheel and keeps the flywheel spinning

    EasySwerve Java Templatearrow-up-right

    MAXSwerve Java Templatearrow-up-right

    1. Get:

    • 2 - MAXTube - 2x1 - 1/8in Wall Cut to 20in

    • 8 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    • 8 - #10-32 Low Profile Nylon Lock Nut

    Attach the polycarb panel to the 1in face of two pieces of MAXTube. The panel will be centered, and about 8 holes in from the end on each side.

    1. Get:

    • 2 - MAXTube - 2x1 - 1/8in Wall Cut to 20in

    • 2 - MAXTube Internal Support - 2x1 - 1/8in Wall

    Slide one MAXTube Internal Spacer into each end of the 2x1 section of MAXTube. The internal support should be aligned with the 7th hole from each side.

    18.5 Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 2in

    • 2 - Button Head Hex Drive Screw #10-32 x 2-1/4in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Attach a section of MAXTube to the arm assembly with 2 screws and locknuts.

    24.5 Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 2in

    • 2 - Button Head Hex Drive Screw #10-32 x 2-1/4in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Attach a section of MAXTube to the arm assembly with 2 screws and locknuts.

    2025 Starter Bot CAD Assembly - Onshapearrow-up-right
    Bill of Materialsarrow-up-right
    2025 Starter Bot Build Guide
    2025 Starter Bot Example Codearrow-up-right

    Game Breakdown

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    Game Introduction

    CHARGED UP, presented by Haas, is an exciting and fast-paced competition that invites two competing alliances to bring energy to their community by retrieving cones and cubes and scoring them in a grid. The game features both autonomous and driver-controlled periods, during which teams can score points by retrieving and scoring game pieces, as well as docking on or engaging with their charge station. Teams will need to strategize and work together in order to emerge as the top alliance in this exciting game.

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    Details in this section of the guide may not reflect the most recent game rule updates. Always refer to the official game manualarrow-up-right before making final decisions!

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    Scoring Summary

    For a full detailed scoring summary, see section 6.4.3 Point Values in the official 2023 Game Manual.arrow-up-right

    Award
    AUTO
    TELEOP
    Ranking Point

    Mobility

    3

    -

    -

    Game Pieces - Bottom Row

    3

    2

    -

    Game Pieces - Middle Row

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    Field Layout

    If you are unfamiliar with the game field structure, the following view can give insight into the different elements and their locations.

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    Game Breakdown

    The first step to any good FRC Game strategy is a full, in-depth understanding of the game. Strong knowledge of scoring achievements, point values, and game rules help teams develop a game strategy that maximizes their scoring ability. Once the knowledge is built, the game can be broken down into data points for analysis.

    A commonly used metric in the competitive robotics world is points per second. Basing your game strategy based on the number of points you can gain per second (or even per game period), will help your team make the mechanical choices best for you!

    Remember to always strategize and build within your resources! Not all teams will have access to the same resources, whether it is parts or people. A strategy that seems to yield the most points per second on paper may not be as successful as a strategy that focuses on maximizing accuracy.

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    Scoring and Match Strategy

    One of the first steps we recommend your team take is to plan out your potential strategy for playing the game. After taking time to read through the rules, sitting down to brainstorm strategies and ideas for build season is an exciting and challenging task. It's important to involve all team members in the brainstorming process, as diverse perspectives and expertise can lead to innovative and effective solutions. During the brainstorming session, it's also important to keep an open mind and embrace creativity, as this can lead to new and unexpected ideas that could give the team a competitive edge.

    The scoring and match strategy for CHARGED UP involves maximizing points earned through various actions, such as scoring game pieces on grids, completing links, docking on and/or engaging with the charge station, and parking.

    A team has to have a good understanding of the point system and the specific criteria for earning points in order to develop an effective scoring strategy. It may also be beneficial to focus on actions that earn the most points per action, such as completing links, which is worth more points than scoring a single game piece.

    Additionally, teams should consider aiming to score game pieces in a way that maximizes their chances of earning links. This could involve prioritizing certain rows or nodes on the grid to focus on scoring in. It could also be important to have a strategy for the endgame, where robots attempt to park, dock, and engage with their charge station or continue to score game pieces. Overall, teams need to have a good understanding of the point system and the specific criteria for earning points. The team may choose to aim to score game pieces in a way that maximizes their chances of earning links and aim to engage and dock with the charge station as many times as possible.

    Some questions to consider asking yourselves during this process are:

    • What are our options for scoring during the different match periods (Autonomous, Teleoperated, End Game)?

    • What are things that our robot MUST be able to do to be successful in this year's game? (ie- navigate over certain terrains like cable protectors or the charging station, etc.)

    • Are there any aspects of the game that our team would like to focus on? April Tags are new this year and could be a fun challenge for vision processing!

    Check out this video from the Kettering Robot in 3 Days team about Scoring and Strategy:

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    Robot and Game Rules

    Watch the video below, presented by First Updates Now and brought to us by Kettering University, to see what seven of the most important Robot and Game Rules are to know for CHARGED UP!

    However, in order to get a true sense of the 2023 FIRST Robotics Competition game, CHARGED UP, you must dive into the manualarrow-up-right. The manual provides in-depth explanations regarding all of the components necessary for this challenge. It outlines how teams should approach the field, collect cubes and cones to charge, climb a tower, and deploy their robot into a goal to score points. With colorful diagrams and detailed descriptions of the custom components and scoring system, the manual helps teams understand exactly what is required for them to excel at this competition.

    Be sure to read up on CHARGED UP before gearing up for an exciting competition season!

    FIRST Robotics Challenge Game and Resources LINKarrow-up-right

    Left trigger

    Reverse fuel intake

    5

    Flywheel Motor (Leader on the Right)

    SPARK Flex

    6

    Flywheel Motor (Follower on the Left)

    SPARK Flex

    7

    Drive

    Front Left Driving Motor

    SPARK MAX

    15

    Front Right Driving Motor

    SPARK MAX

    11

    Rear Right Driving Motor

    SPARK MAX

    9

    Rear Left Driving Motor

    SPARK MAX

    13

    Front Left Turning Motor

    SPARK MAX

    14

    Front Right Turning Motor

    SPARK MAX

    10

    Rear Right Turning Motor

    SPARK MAX

    8

    Rear Left Turning Motor

    SPARK MAX

    12

    2024 REV ION FRC Starter Bot Reveal Video

    4

    3

    -

    Game Pieces - Top Row

    6

    5

    -

    Link - 3 Nodes in a row contain Game Pieces

    -

    5

    -

    Robot Docked and not Engaged

    8 (1 robot max in AUTO)

    6

    -

    Robot Docked and Engaged

    12 (1 robot max in AUTO)

    10

    -

    Park

    -

    2

    -

    Sustainability bonus

    -

    -

    1

    Activation Bonus

    -

    -

    1

    Tie

    -

    -

    1

    Win

    -

    -

    2

    Upgrades

    Looking for inspiration for where to take your 2026 REV ION FRC Starter Bot next? Upgrades listed in this section serve as inspiration for ways for your team improve your robot!

    circle-info

    Upgrades for FRC Kickoff Concepts do not include code support or full build guides.

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    Slap Down Intake

    Perfect for controlling exactly when your robot extends outside the frame perimeter, this optional upgrade includes a NEO Vortex deployed intake with custom MAXComposite side plates for fast and consistent pickup!

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    Onshape Model

    Select the checkbox for "MAXComposite Intake" on our configurable for access to the CAD on both EasySwerve and MAXSwerve Drivetrains!

    hashtag
    Bill of Materials

    hashtag
    BOM Spreadsheet Download

    Part Number
    Description
    QTY

    hashtag
    Cut List

    Stock Type
    Length
    QTY

    REV-21-1652

    NEO Vortex Brushless Motor

    2

    REV-21-1916-PK4

    Flanged Bearing for 1/2in Rounded Hex

    2

    REV-21-1964

    #25 Plate Sprocket - MAXSpline - 48T

    2

    REV-21-2003-PK10

    1/2in Hex Shaft Spacer - 1/16in

    1

    REV-21-2004-PK10

    1/2in Hex Shaft Spacer - 1/8in

    1

    REV-21-2016

    #25 Hub Sprocket - 1/2in Hex - 16T - Single

    1

    REV-21-2031-PK4

    2in Compliant Wheel - 1/2in Hex Bore - Hard

    2

    REV-21-2036-PK2

    MAXHub - 1/2in Hex - Plastic

    1

    REV-21-2101

    MAXPlanetary 3:1 Cartridge

    1

    REV-21-2102

    MAXPlanetary 4:1 Cartridge

    1

    REV-21-2130

    Vortex MAXPlanetary Input Kit

    1

    REV-21-2286-PK10

    Bearing Retaining Plate

    1

    REV-21-2520

    MAXSpline Shaft - 47in Long

    1

    REV-21-2547-PK4

    MAXSpline Spacer with MAX Pattern - 0.250in Long

    1

    REV-21-2581

    MAXSpline Shaft Collar - 2-Piece - Aluminum

    2

    REV-21-2589

    MAXSpline Shaft Endcap - 1/2in Hex - Aluminum

    2

    REV-21-2805-PK25

    #10 Shaft End Screw V2 - 0.5in

    1

    REV-21-3095

    0.2in - 47in x 23in - MAXComposite Sheet

    1

    REV-21-3197-PK4

    1/2in Rounded Hex Bearing - Flanged - 1in OD

    1

    REV-21-3410

    Polycarbonate Sheet - 3mm - 1/2in Grid Pattern

    1

    REV-21-3663

    Motor Mounting Block (REV-21-3663)

    1

    REV-21-3738-PK25

    #10 Shaft End Screw V2 - 1.25in

    1

    REV-21-6555-PK10

    2in - MAXSpline - Medium - Complaint Wheel

    2

    REV-25-2109

    MAXPlanetary Base Kit

    1

    REV-25-2224

    RT25 Pulley - MAXSpline - 24T - Modular

    2

    REV-21-4056

    RT25 Belt - 1/2in Width - 56 Tooth

    1

    REV-29-1016-PK100

    #10-32 Low Profile Nylon Lock Nut

    1

    REV-29-2943-PK50

    Button Head Hex Drive Screw #10-32 x 1/2in

    1

    REV-29-2945-PK50

    Button Head Hex Drive Screw #10-32 x 5/8in

    1

    REV-29-2947-PK50

    Button Head Hex Drive Screw #10-32 x 3/4in

    1

    REV-29-2953-PK50

    Button Head Hex Drive Screw #10-32 x 1-1/4in

    1

    REV-29-2956-PK25

    Button Head Hex Drive Screw #10-32 x 1-5/8in

    1

    REV-41-1365

    #25 Roller Chain

    1

    MAXSpline Shaft (REV-21-2520)

    22-1/16 in

    1

    MAXSpline Shaft (REV-21-2520)

    1/2 in

    2

    MAXComposite Panel

    see CAD

    2

    Polycarbonate

    see CAD

    1

    Custom Spacer 1

    3D Printed, Approximately 7/16in wide

    1 †

    Custom Spacer 2

    3D Printed, Approximately 5/16in wide

    1 ††

    REV-11-2159

    SPARK Flex Motor Controller

    2

    REV-21-1135

    1/2in Rounded Hex Shaft

    2 or 3 †††

    †

    Can substitute QTY 7 - (REV-21-2003-PK10) 1/2in Hex Shaft Spacer - 1/16in

    ††

    Can substitute QTY 5 - (REV-21-2003-PK10) 1/2in Hex Shaft Spacer - 1/16in

    †††

    May be able to use leftover 1/2in Rounded Hex Shaft from Starter Bot Build, see cut list for details

    1/2in Rounded Hex Shaft (REV-21-1135)

    22-13/16 in

    1

    1/2in Rounded Hex Shaft (REV-21-1135)

    22-1/4 in

    3

    1/2in Rounded Hex Shaft (REV-21-1135)

    1-7/16 in

    2

    1/2in Rounded Hex Shaft (REV-21-1135)

    1-14/16 in

    1

    2026 REV ION FRC Starter Bot Onshape Modelarrow-up-right
    file-download
    141KB
    Slap Down MAXCompostie Intake BOM - 2026 REV ION FRC Starter Bot.xlsx
    arrow-up-right-from-squareOpen

    Cut List

    circle-info

    Cut Lengths for the EasySwerve and MAXSwerve configurations are the same unless specifically noted!

    hashtag
    1/2in Rounded Hex Shaft (REV-21-1135)

    Length (inches
    QTY
    Mechanism

    hashtag
    MAXSpline Shaft (REV-21-2520)

    Length (inches
    QTY
    Mechanism

    hashtag
    Aluminum Angle - 0.74in x 0.74in (REV-21-3207)

    Length (inches
    QTY
    Mechanism

    hashtag
    1/2in x 1/2in MAXTube (REV-21-3289)

    Length (inches
    QTY
    Mechanism

    hashtag
    Polycarbonate Sheet - 1/2in Grid Pattern (REV-21-3410)

    Length x Width (inches
    QTY
    Mechanism

    hashtag
    MAXTube - 1x1 - 1/16in Wall - Grid Pattern (REV-21-3540)

    circle-exclamation

    Note: the EasySwerve and MAXSwerve configurations require different lengths and quantities of each length.

    Length (inches
    QTY
    Mechanism

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    MAXTube - 1x1 - 1/8in Wall - Grid Pattern (REV-21-3543)

    Length (inches
    QTY
    Mechanism

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    MAXTube - 2x1 - 1/16in Wall - Grid Pattern (REV-21-3552)

    Length (inches
    QTY
    Mechanism

    hashtag
    MAXTube - 2x1 - 1/8in Wall - Grid Pattern (REV-21-3555)

    Length (inches
    QTY
    Mechanism
    Length (inches
    QTY
    Mechanism

    hashtag
    MAXTube - 2x1 - 1/8in Wall - MAX Pattern (REV-21-3580)

    Length (inches
    QTY
    Mechanism

    FIRST Robotics Competition CHARGED UP official game animation

    Intake

    14 1/4

    1

    Launcher

    12 3/4

    1

    Launcher

    13 7/8

    1

    Launcher

    4 15/16

    2

    Launcher

    25

    1

    Launcher

    4

    1

    Right Wall

    Launcher

    24-1/2 x 12-1/2

    1

    Launcher

    13 x 11

    2

    Launcher

    23 x 17-1/2

    1

    Left Wall

    23 x 17-1/2

    1

    Right Wall

    Launcher

    6

    2

    Launcher

    24

    2

    Launcher

    23

    1

    Left Wall

    16

    1

    Left Wall

    23

    1

    Right Wall

    16

    1

    Right Wall

    Length (inches
    QTY
    Mechanism

    16

    2

    Intake

    2

    6

    Intake

    17-1/2

    2

    Intake

    25

    1

    hashtag
    Suggested Layout for EasySwerve

    hashtag
    Suggested Layout for MAXSwerve

    4

    Drivetrain

    17

    1

    Right Wall

    13

    1

    Conveyor

    12 3/4

    2

    Conveyor

    11

    2

    Conveyor

    1 1/4

    4

    Intake

    17 7/8

    3

    Intake

    18 7/16

    10-11/16

    2

    Conveyor

    10-11/16

    3

    Launcher

    10

    1

    Launcher

    11

    3

    Launcher

    17-1/2

    2

    Launcher

    8

    2

    25

    2

    Drivetrain

    7-1/2

    2

    Intake

    12-1/2

    2

    Launcher

    12 x 5

    2

    Conveyor

    26-1/2 x 10-1/2

    1

    Drivetrain

    17 x 8

    1

    Intake

    24 x 7-1/2

    16-1/2

    2

    Intake

    2

    4

    Intake

    18

    2

    Intake

    25

    6

    2

    Conveyor

    6-1/2

    2

    Conveyor

    27

    1

    Left Wall

    27

    1

    Right Wall

    19

    4

    Drivetrain

    13

    2

    Intake

    25

    2

    Conveyor

    24-1/2

    2

    Launcher

    17

    1

    1

    Launcher

    2

    1

    20

    Left Wall

    Launcher

    6

    2

    Launcher

    24

    2

    Launcher

    23

    1

    Left Wall

    16

    1

    Left Wall

    23

    1

    Right Wall

    16

    1

    Right Wall

    2023 REV ION FRC West Coast Drivetrain Build Guide

    Assembly Instructions

    hashtag
    2023 REV ION FRC West Coast Drivetrain Assembly Instructions

    Bill of Materialsarrow-up-right

    CAD Assembly - Onshapearrow-up-right

    and

    hashtag
    Cutting

    Teams will need to cut some pieces of structural tubing in order to build the 2023 REV ION FRC West Coast Drivetrain. The following sections detail the quantity and length needed for each type of extrusion.

    circle-info

    Every piece of structural tubing needs to start with a hole 1/2in (or slightly less) from the end where the length measurement is taken FROM.

    • 2x1 MAXTube:

      • 2x26-1/2in (Front/Rear Rails)

    • #25 Chain

    hashtag
    Drive Module Subassembly

    Build two of the following Drive Module Subassemblies:

    hashtag
    Structure

    hashtag
    Wheels

    hashtag
    Powertrain

    hashtag
    Gearbox Mounting

    hashtag
    Final Subassembly

    circle-info

    Want to integrate this drivetrain with your 2023 Starter Bot? Check out the !

    4x28in (112 links)

    8) Insert two 2-1/2in long rounded hex shafts into the plastic MAXHubs (one shaft in each). Push them in all the way up against the Structural MAXHub.

    9) Fasten the shafts in place with 1/2in long #10-32 button head screws.

    8) Line up the chain assembly with the MAXTube and insert the center shaft into the bearings in the middle of the tube. The sprockets and chain should be located on the inboard side.

    Insert the shaft through both bearings, but don’t push the middle sprocket all the way against the bearing.

    9) Slide the 4in shafts with bearings into their associated MAXSplines in the MAXTube. Slide the sprockets and chain up against the bearings as this is done. This may require a significant amount of force to achieve, as the chain is supposed to be very tight.

    10) Slide two Rounded Hex Bearings onto the outboard ends of the 4in shafts and into the MAXSplines in the MAXTube. Tension will have to be applied to the chain in order to get the bearings into the MAXSplines. The shafts may be used as levers to tension the chain and line up the bearings. This may require a significant amount of force to achieve, as the chain is supposed to be very tight.

    11) Install one 1/8in wide Shaft Spacer and one 1/16in wide Shaft Spacer onto the outboard side of the center shaft.

    12) Install one of the traction wheel assemblies onto the center shaft. If necessary, slide the shaft so that it is flush with the face of the MAXHub on the outside of the wheel. It may require tapping the shaft with a small rubber mallet to move it with the chain tension in place.

    13) Install two of the omni wheel assemblies onto the outer shafts. If necessary, slide the shafts so that they are flush with the face of the MAXHub on the outside of the wheel. It may require tapping the shaft with a small rubber mallet to move it with the chain tension in place.

    14) Retain the three wheels with Shaft End Screws.

    15) On the inboard side of the center shaft, install one 1/16in wide Shaft Spacer, one 1/4in wide Shaft Spacer, and one 1/2in wide Shaft Spacer.

    16) On the inboard side of each of the outer shafts, install one 1/8in wide Shaft Spacer and one 1/2in wide Shaft Spacer.

    17) Retain the outer shafts with Shaft End Screws.

    1) Slide 3/4in long #10 spacers inside the 31in long 2x1 MAXTube with MAX Pattern and line them up with the holes shown.

    2) Slide 1-1/4in long #10-32 button head screws through the holes in the MAXTube and through the spacers.

    3) Position 2-Hole (5in long) 2x1 MAXTubes with MAX Pattern on the exposed ends of the screws. The tubes should be turned on their sides, flush with the top of the 31in tube, and located 7in from the end of the 31in tube. The side of the 31in tube these tubes are installed on will become the “outboard” side of the drive module.

    4) Install nylock nuts on the ends of the screws, inside the 5in long tubes. The nuts will engage with the slots inside the MAXTubes, so no tool is necessary to hold them in place. Tighten the screws down.

    5) Locate the middle MAXSpline on the 31in tube. Insert a Structural MAXHub in the two (2) MAXSplines on either side of the center one on the outboard side of the tube.

    Rotate the hubs so that their threaded holes are located along the centerline of the tube (i.e. on the left or right side).

    6) Insert two (2) plastic MAXHubs aligned with the Structural MAXHubs on the inboard side of the tube.

    Rotate the hubs so that their threaded holes are on the opposite side (left/right) from the Structural MAXHubs.

    1) Build two of the following: a. Insert two aluminum MAXHubs into each side of a traction wheel. Rotate the hubs so that their threaded holes are 180 degrees apart. b. Fasten the MAXHubs in place with two 1in long #10-32 socket head screws.

    2) Build four of the following: a. Insert two aluminum MAXHubs into each side of an omni wheel. Rotate the hubs so that their threaded holes are 180 Degrees apart. b. Fasten the MAXHubs in place with two 1in long #10-32 socket head screws.

    1) Form two of the #25 chain lengths into a loop. This can be accomplished with a chain tool or by removing an extra link and using a connecting link.

    2) Place the chain loops on either side of a 16T #25 double sprocket.

    3) Insert a 6in long Hex Shaft into the 16T double sprocket.

    4) Loop the opposite ends of the chains around two more 16T #25 double sprockets (one for each chain). Ensure that each chain is installed on either the front or back of the sprockets (e.g. not on the front of one sprocket and on the back of the other sprocket).

    5) Slide two 4in long Hex Shafts into the outer sprockets (one in each sprocket).

    6) Slide two Rounded Hex Bearings onto the ends of the shafts (one on each shaft).

    1) Assemble a 2 Motor Drivetrain Gearbox with the gearset for 6in wheels with the pinions for the desired speed. If you are unsure of how to do this, you can find the directions here: 2 Motor Drivetrain Gearbox Build Guidearrow-up-right

    2) Ensure that the body screws put into the lower spacers are inserted with the screw head on the opposite side of the motors. The nylock nuts must be removed for this step as well.

    3) Slide the gearbox onto the end of the center shaft and thread the exposed screws into the ends of the standoffs (2-1/2in hex shafts). Tighten the screws down.

    4) Retain the center shaft with a Shaft End Screw.

    1) Arrange the two assembled drive modules and the two 26-1/2in long tubes (“front/rear rails”) as shown. The ends of the front/rear tubes should be flush with the 5in long MAXTubes between the wheels.

    2) Position eight 90 Degree brackets on each corner, top and bottom, and use 3/16in rivets to rivet them in place.

    3) Assembly is complete- begin the rest of your robot assembly, or begin following the 2023 REV ION FRC Starter Bot Assembly Instructionsarrow-up-right!

    Suggested Toolsarrow-up-right
    Suggested Materialsarrow-up-right
    Integration Stepsarrow-up-right

    7) Fasten the MAXHubs in place with one 1in long #10-32 button head screw and one 1in long #10-32 socket head screw for each MAXHub pair. The socket head screw should be installed through the plastic MAXHub and threaded into the Structural MAXHub. The button head screw should be installed through the Structural MAXHub and threaded into the plastic MAXHub.

    7) Install two Rounded Hex Bearings in the center MAXSpline of the MAXTube (one on either side of the tube).

    MAXMotion Velocity Mode

    2024 REV ION Starter Bot Build Guide

    hashtag
    Quick Links

    hashtag
    Four-bar Linkage Assembly

    hashtag
    Intake Assembly

    hashtag
    Launcher Assembly

    hashtag
    Final Assembly

    Get:

    • 1 - 1/2in Rounded Hex Shaft Cut to 22.368in

    • 2 - 1 Piece 1/2in Hex Plastic Shaft Collar

    • 1 - 20DP Gear - 1/2in Hex - 52T

    Get:

    • 1 - 1/2in Rounded Hex Shaft - 3.0in - Tapped

    • 1 - MAXPlanetary 1/2in Hex Socket Output

    • 1 - #10-32 Shaft End Screw

    Get:

    • 1 - MAXPlanetary system with 2 5:1 stages.

    • 2 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    • 2 - 1in #10 Spacers

    Get:

    • 2- Dead Axle Tube - 3/4in - cut to 9.82in

    • 2 - Tube Nut for 3/4in Dead Axle Tube, RH Thread

    • 2 - Tube Nut for 3/4in Dead Axle Tube, LH Thread

    Get:

    • 2- Turnbuckle Braces from previous Step

    • 2 - Button Head Hex Drive Screw #10-32 x 2in

    • 2 - 1/4in #10 Spacers

    Get:

    • 2 - The arms you set aside in previous steps

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - 1/2in Hex Shaft Spacer - 1/8in

    Get:

    • 1 - MAXTube, 1x1 cut to 22.5in

    • 12 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the MAXTube to90deg Brackets as shown using 3/16in rivets. Set this aside for final assembly.

    Get:

    • 1 - MAXTube, 1x1 - cut to 13in

    • 1 - 1in Pivot Joint

    • 4 - Button Head Hex Drive Screw #10-32 x 3/8in

    Get:

    • 2 - 1in Bracket - 90deg

    • 6 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the 90deg Brackets as shown using 3/16in rivets.

    Get:

    • 1 - MAXTube, 1x1 - cut to 3.5in

    • 4 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the MAXTube to the 90deg Brackets as shown using 3/16in rivets.

    Get:

    • 1 - 1in Pivot Joint

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    • 2 - Button Head Hex Drive Screw #10-32 x 1/2in

    Get:

    • 2 - 1in Bracket - T

    • 6 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the 1in Brackets as shown using 3/16in rivets. Put this to the side, you will use it in a later step.

    Get:

    • 1 - MAXTube, 1x1 - cut to 13in

    • 1 - 1in Pivot Joint

    • 4 - Button Head Hex Drive Screw #10-32 x 3/8in

    Get:

    • 2 - 1in Bracket - 90deg

    • 6 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the 90deg Brackets as shown using 3/16in rivets.

    Get:

    • 1 - MAXTube, 1x1 - cut to 3.5in

    • 4 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the MAXTube to the 90deg Brackets as shown using 3/16in rivets.

    Get:

    • 1 - 1in Pivot Joint

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    • 2 - Button Head Hex Drive Screw #10-32 x 1/2in

    Get:

    • 2 - 1in Bracket - T

    • 6 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the 1in Brackets as shown using 3/16in rivets. Put this to the side, you will use it in a later step.

    Get:

    • 1 - MAXTube, 2x1 with MAX Pattern 7in

    • 1 - RT25 Belt - 1/2in Width - 48 Tooth

    • 1 - RT25 Pulley - 1/2in Hex - 16T - Single

    Get:

    • 1 - NEO from previous steps

    Insert the NEO's shaft through the MAX Spline bore and wrap the belt around the pulley.

    Get:

    • 1 - Other one half MAXSpline Bearing Block - 2x1

    • 4 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    Attach the other half of the MAXSpline Bearing Block to the NEO using the Button head screws. Please note: do not tighten these screws as the motor will need to be adjusted for tension later.

    Get:

    • 2 - Flanged Bearing for 1/2in Rounded Hex

    • 2 - MAXSpline Spacer, 1/8in

    Press a Bearing into the MAX Spline Bore with a 1/8in spacer in-between. Do this on both sides.

    Get:

    • 1 - Button Head Hex Drive Screw #10-32 x 2in

    • 1 - #10-32 Low Profile Nylon Lock Nut

    Insert a screw through the MAXTube as shown, secure it with a lock nut. Put this to the side, you will use it in a later step.

    Get:

    • 12 - Flanged Bearing for 1/2in Rounded Hex

    Insert the Bearings into the MAXSpline Bore as shown.

    Get:

    • 4 - MAXHub - 1/2in Hex - Plastic - 2 Pack

    • 4 - Button Head Hex Drive Screw #10-32 x 1-1/4in

    • 4 - Socket Head Screw #10-32 x1in

    Get:

    • 1 - 1/2in Rounded Hex Shaft - Cut to 22.125in

    • 1 - 1/2in Rounded Hex Shaft - Cut to 22.875in

    • 2 - RT25 Pulley - 1/2in Hex - 16T - Single

    Get:

    • 1 - 1/2in Rounded Hex Shaft - Cut to 22.875in

    • 2 - RT25 Pulley - 1/2in Hex - 16T - Single

    • 1 - RT25 Belt - 1/2in Width - 64 Tooth

    Get:

    • 1 - Polycarbonate slider bed

    • 8 - #10 Standoff - 1.75in

    • 8 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    Get:

    • 1 - One whole MAXSpline Bearing Block - 2x1

    • 4 - Button Head Hex Drive Screw #10-32 x 3in

    • 4 - #10 Spacer - 3/4in

    Get:

    • 12- Grip Wheel - 3in - MAXSpline - Hard

    • 24 - MAXHub - 1/2in Hex - Aluminum

    • 24 - Socket Head Screw #10-32 x1-1/4in

    Get:

    • 1 - 1/2in Rounded Hex Shaft - Cut to 22.375in

    • 1 - 1/2in Hex Shaft Spacer - 1/8in

    • 1 - 1/2in Hex Shaft Spacer - 1/16in

    Get:

    • 1 - 1/2in Rounded Hex Shaft - Cut to 22.125in

    • 1 - 1/2in Hex Shaft Spacer - 1/8in

    • 1 - 1/2in Hex Shaft Spacer - 1/16in

    West Coast Drivetrain for 2024 Starter Bot

    Final Assembly

    Get:

    • 4 - 1in Bracket - 90deg - Sharp Interior

    • 1 - MAXTube - 2x1 with Grid Pattern - Cut to 21in

    • 12 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the Brackets to the 21in MAXTube as shown using 3/16in rivets.

    Get:

    • 1 - MAXTube - 2x1 with MAX Pattern - Cut to 11in

    • 12 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the 11in MAXTube to the Brackets as shown using 3/16in rivets.

    Get:

    • 4 - 1in Bracket - 90deg

    • 1 - MAXTube - 2x1 with Grid Pattern - Cut to 19in

    • 24 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the 19in MAXTube with Grid pattern to the MAXTube with MAX pattern with the Brackets as shown using 3/16in rivets.

    Get:

    • 4 - MAXTube Endcaps 1x1

    • 2 - MAXTube - 1x1 - Cut to 2in

    • 12 - Button Head Hex Drive Screw #10-32 x 3/8in

    Attach the Endcaps to the MAXTube with the screws as shown. Do this twice so that you have two separate pieces.

    Get:

    • 2 - 2in MAXTube with Endcaps from previous step.

    • 4 - Button Head Hex Drive Screw #10-32 x 1-1/4in

    Secure the MAXTube with Endcaps from previous step to the 21in MAXTube with Grid Pattern using screws as shown.

    Get:

    • 2 - MAXSpline Bracket - Stacked

    • 12 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the MAXSpline Bracket as shown using 3/16in rivets.

    Get:

    • 1 - MAXTube, 1x1 - cut to 18in

    • 1 - MAX Pattern Plate - 1-Pos (2.48in)

    • 1 - 20DP Gear - 1/2in Hex - 64T

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Attach the MAX Pattern Plate and the 64T Gear to the end of the MAXTube with two screws and nuts. Please note: the MAX Plate is the gear and MAXTube.

    Get:

    • 1 - 1in Pivot Joint

    • 4 - Button Head Hex Drive Screw #10-32 x 3/8in

    On the other end of the of the same MAXTube from the previous step attach a 1in Pivot Joint with four screws

    Get:

    • 2 - 1in Bracket - 90deg

    • 6 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the 90deg Brackets as shown using 3/16in rivets. The Bracket and first rivet start on the 14th hole from the Pivot Joint. Put this to the side, you will use it in a later step.

    Get:

    • 1 - MAXTube, 1x1 - cut to 18in

    • 1 - MAX Pattern Plate - 1-Pos (2.48in)

    • 1 - 20DP Gear - 1/2in Hex - 64T

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Attach the MAX Pattern Plate and the 64T Gear to the end of the MAXTube with two screws and nuts. Please note: the MAX Plate is the gear and MAXTube.

    Get:

    • 1 - 1in Pivot Joint

    • 4 - Button Head Hex Drive Screw #10-32 x 3/8in

    On the other end of the of the same MAXTube from the previous step attach a 1in Pivot Joint with four screws

    Get:

    • 2 - 1in Bracket - 90deg

    • 6 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the 90deg Brackets as shown using 3/16in rivets. The Bracket and first rivet start on the 14th hole from the Pivot Joint. Put this to the side, you will use it in a later step.

    Get:

    • 1 - MAXSpline Shaft - cut to 22in

    • 2 - MAXTube, 2x1 with MAX Pattern, 3in Long

    • 1 - MAXSpline Shaft Collar - 2-Piece - Aluminum

    • 2 - Button Head Hex Drive Screw #10-32 x 2in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Slide the MAXTube and Shaft Collar onto the MAXSpline Shaft as shown. Attach the shaft collar to a MAXTube using the Button Head Screws and Lock Nuts. Please note: do not tighten the shaft collar yet, you will need to adjust these MAXTubes when mounting to your chosen drivetrain.

    Get:

    • 1 - 1/2in Rounded Hex Shaft Cut to 23.5in - Threaded

    • 2 - MAXSpline Shaft Endcap - 1/2in Hex - Aluminum

    • 2 - 1#10-32 Shaft End Screw

    • 2 - 1/2in Hex Shaft Spacer - 1/8in

    Insert the the 1/2in Hex Shaft as shown, with the both 1/2 spacers on the right side. Securing the shaft with Shaft Collars.

    Get:

    • 2 - The arms you set aside in previous steps

    • 2 - #10-32 Shaft End Screw

    • 2 - 1/2in Hex Shaft Spacer - 1/8in

    Attach the two arms from the previous steps to the 1/2in Hex Shaft as shown, with a 1/8in spacer and screw on each side.

    Get:

    • 1 - MAXTube, 1x1 cut to 22.5in

    • 12 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the MAXTube to the T Brackets as shown using 3/16in rivets. Set this aside for final assembly.

    Get:

    • 2 - MAXTube - 1x1 cut to 20in

    • 4 - MAXTube Endcap - 1x1

    • 12 - Button Head Hex Drive Screw #10-32 x 3/8in

    Attach the the end caps to both ends of MAXTube. Make sure the side without a screw is the same with both Endcaps. Do this twice so that you have two separate pieces.

    Get:

    • 1 - MAXTube - 2x1 with MAX Pattern cut to 25in

    • 2 - MAXTube Internal Support- 2x1

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    Insert the Internal Supports into the MAXTube, hold them in place with the screws. Do this twice so that you have two separate pieces.

    Get:

    • 2 - MAXTube - 1x1 From Pevious Steps

    • 2 - MAXTube - 2x1 with MAX Pattern From previous Step

    Screw these together with the Button Head Hex Drive Screw #10-32 x 1-1/2in from the previous step. Make sure the side of the 1x1 MAXTube without a screw is flush with the 2x1 MAXTube.

    Get:

    • 4 - 1in Bracket - T

    • 24 - 3/16in Rivet - 0.126-0.250in Grip Length

    Attach the 1in T Brackets as shown using 3/16in rivets.

    Get:

    • 2 - 1in Bracket - 90deg

    • 12 - 3/16in Rivet - 0.126-0.250in Grip Length

    • 1 - MAXTube - 1x1 cut to 5.25in

    Attach the 90deg Brackets and MAXTube as shown using 3/16in rivets. Put this to the side, you will use it in a later step.

    Get:

    • 1 - NEO Brushless Motor

    • 1 - One Half MAXSpline Bearing Block - 2x1

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    Attach the Half MAXSpline Bearing Block to the NEO using the Button head screws.

    Get:

    • 1 - MAXTube, 2x1 Light with Grid Pattern - Cut to 20in

    • 2 -MAXTube Endcap - 2x1 Light

    • 8- Button Head Hex Drive Screw #10-32 x 3/8in

    Screw the MAXTube Endcaps into the MAXtube.

    Get:

    • 2 - MAXTube, 2x1 with MAX Pattern - Cut to 11in

    • 2 -MAXTube Internal Support - 2x1

    • 4 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    Screw the 11in MAXTube into the MAXTube with Grid Pattern with the 1-1/2in screws and internal supports.

    Get:

    • 4 - MAXSpline Bracket - MAX Pattern T

    • 24 - 3/16in Rivet - 0.126-0.250in Grip Length

    Rivet the brackets as shown.

    Get:

    • 8 - Flanged Bearing for 1/2in Rounded Hex

    Insert the bearings as shown

    Get:

    • 1 - NEO Brushless Motor

    • 1 - One Half MAXSpline Bearing Block - 2x1

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    • 2 - 8mm Shaft Spacer, 1/8in Long

    • 1 - RT25 Pulley - 8mm Bore - 12T - Single

    • 1 - RT25 Belt - 1/2in Width - 40 Tooth

    • 1 - Retaining Clip - 8mm

    • 1 - 2mm x 2mm, 20mm (or other appropriate length) keyway

    Attach the Half MAXSpline Bearing Block to the NEO using the Button head screws. Slide onto the shaft of the NEO both spacers, install key into keyway, the pulley with belt, and secure it with the retaining clip.

    Get:

    • 1 - One whole MAXSpline Bearing Block - 2x1

    • 4 - Button Head Hex Drive Screw #10-32 x 3in

    • 4 - #10 Spacer - 3/4in

    • 4 - #10 Spacer - 1/8in

    Mount the NEO using the MAXSpline Bearing Block as a clamp to the frame. Make sure to leave enough belt to wrap around it's pulley in later steps.

    Get:

    • 4 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    Use 2-1/2in Screws to secure the Four-Bar assembly to the Drivetrain. You will be using the 11th and 13th holes from the edge of drivetrain. Please Note: This is assembly with our MAXSwerve Drivetrain.

    Get:

    • 4 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    • 4 - #10-32 Low Profile Nylon Lock Nut

    Use 2-1/2in Screws and nuts to secure the Four-Bar assembly to the Drivetrain. You will be using the 16th and 20th holes from the edge of drivetrain. Please Note: This is assembly with our MAXSwerve Drivetrain.

    Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 2in

    • 2 - #10 Spacer, 1/4in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Use 2in Screws, nuts and spacers to secure the Turnbuckle Angle Braces to the Drivetrain. The spacer should go between the Ball Joint Rod End and the frame. You will be using the 19th Please Note: This is assembly with our MAXSwerve Drivetrain.

    Get:

    • 24 - 3/16in Rivet - 0.126-0.250in Grip Length

    Rivet the Launcher Assembly to the Intake Assembly as shown. Please Note: This is assembly with our MAXSwerve Drivetrain.

    Get:

    • 4 - #10-32 Shaft End Screw

    Slide the Pivot Joints on the Four-Bar assembly onto the Hex Shafts and secure them with Shaft End Screw. Please Note: This is assembly with our MAXSwerve Drivetrain.

    Four-bar Linkage
    Intake
    Launcher
    MAXSwerve Drivetrain for 2024 Starter Bot

    Get:

    • 10 - Flanged Bearing for 1/2in Rounded Hex

    Insert the Bearings into the MAXSpline Bore as shown.

    Get:

    • 1 - 1/2in Rounded Hex Shaft Cut to 22.5in - Threaded

    • 2 - 1 Piece 1/2in Hex Plastic Shaft Collar

    • 2 - 1/2in Hex Shaft Spacer - 1/2in

    Get:

    • 2 - 8mm Shaft Spacer, 1/8in Long

    • 1 - RT25 Pulley - 8mm Bore - 12T - Single

    • 1 - Retaining Clip - 8mm

    Get:

    • 1 - NEO Brushless Motor

    • 1 - One Half MAXSpline Bearing Block - 2x1

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    Bill of Materials

    circle-info

    Some of our products are purchased in packs containing multiple parts. Please refer to the following definitions when reading our BOM(s)

    • Pack Quantity (Pack QTY, or PK QTY)

      • The number of packs needed to have the necessary Part Quantity.

    • Part Quantity (Part QTY, or QTY)

      • The total number of components used.

    hashtag
    Full Bill of Materials

    circle-check

    This bill of materials is valid for both the EasySwerve and MAXSwerve Configurations of the 2026 REV ION FRC Starter Bot!

    SKU
    Description
    Pack QTY
    Part QTY
    Notes

    2 - 20DP Gear - 1/2in Rounded Hex - 16T

  • 2 - #10-32 Shaft End Screw

  • Insert the the 1/2in Hex Shaft as shown, with the 52T gear and shaft collars on the inside and the 16T gears and end screws on the outside.

    1 - 20DP Gear - 1/2in Hex - 28T

  • 2 - 1/2in Hex Shaft Spacer - 1/4in

  • 1 - 1/2in Hex Shaft Spacer - 1/8in

  • 1 - 1/2in Hex Shaft Spacer - 1/16in

  • Insert the the 1/2in Hex Shaft as shown, on the outside end(left side of image) slide a 1/4in & 1/8in Spacer, securing with a Shaft End Screw. On the inside(right side of image) slide on the 28T Gear, 1/16 & 1/4 Spacer, securing the end of the shaft with the MAXPlanetary 1/2in Hex Socket Output

    2 - 3/4in #10 Spacers

  • 2 - 1/8in #10 Spacers

  • Attach the MAXPlanetary system to the 1/2in Hex Socket Output using the MAXPlanetary hardware. Secure the system to the MAXSpline Brackets with a 2-1/2in screw, a 1in spacer between the brackets, and the 3/4in & 1/8in spacers between the brackets and the MAXPlanetary system.

  • 2 - #10-32 Ball Joint Rod End - Right-hand Threaded

  • 2 - #10-32 Ball Joint Rod End - Left-hand Threaded

  • 4 - #10-32 Jam Nut

  • 4 - Oversize #10 Washer

  • Press a RH Thread Tube Nut into the Dead Axle Tube and then the LH Thread Tube Nut into the other end. You may need to use a mallet to hammer in the Tube Nuts. Place a Washer over the tube nut then screw in a appropriately threaded Jam Nut and Ball Joint Rod End. Do this twice so that you have two Turnbuckle Braces.

    2 - #10-32 Low Profile Nylon Lock Nut

    Secure the Turnbuckle Braces to the MAXTube as shown.

    Insert the the 1/2in Hex Shaft as shown, with the both 1/2in spacers on the right side. Securing the shaft with Shaft Collars.
    Attach the two arms from the previous steps to the 1/2in Hex Shaft as shown, with a 1/8in spacer and screw on each side.
    Attach a 1in Pivot Joint with four screws.
    Attach a 1in Pivot Joint with the two 1/2in screws through the Bracket and MAXTube and the 3/8in screw through just the MAXTube.
    Attach a 1in Pivot Joint with four screws.
    Attach a 1in Pivot Joint with the two 1/2in screws through the Bracket and MAXTube and the 3/8in screw through just the MAXTube.

    1 - 2mm x 2mm, 20mm (or other appropriate length) keyway

    Slide two spacers, install key into keyway, and the the 12T pulley onto the NEO Shaft, secure the pulley with a retaining clip. Put this to the side, you will use it in a later step.

    Put the belt around the pulley, then slip both into the MAXTube.

    4 - 1/2in Rounded Hex Shaft - Cut to 1.75in

  • 4 - Button Head Hex Drive Screw #10-32 x 1/2in

  • 4 - 1/2in Hex Shaft Spacer - 1/8in

  • Install the MAXHubs with a Socket Head screw and a 1-1/4in button head screw. The socket head should be one the outside half of the Hub for clearance. Insert the Hex Shaft, securing with the 1/2in button head screw. Slide the 1/8in spacer onto the Hex shaft.

    1 - RT25 Belt - 1/2in Width - 64 Tooth

  • 16 - 2in Grip Wheel - 1/2in Hex Bore - Soft

  • 4 - 1/2in Hex Plastic Shaft Collar

  • 3 - #10-32 Shaft End Screw

  • Insert the 22.125in Hex Shaft through the upper bearing on the left side frame and the 22.875in through the middle bearing on the same side. Slide onto these shafts the RT25 Pulleys and Belt at the same time for tension. Secure the pulleys with Shaft Collars and then slide on 8 Grip wheels on each shaft. Center the upper shaft an secure it with a shaft collar on the right, then both ends with Shaft End Screws. Slide onto the Middle shaft, a shaft collar and the free floating gearbox assembled in previous steps. Slide the shaft to leave the excess on left side of the frame as shown. Screw a Shaft End Screw into the right side of the shaft. Please Note: Adjust MAXSpline Bearing Block on the free floating gearbox to create tension on the the belt. You may also choose to secure the gearbox to the frame of the intake with the fastener of your choice. i.e. zip ties. Please Note: A little bit of tape in-between each grip wheel will keep them from sliding on the shaft.

    2 - 1/2in Hex Plastic Shaft Collar

  • 8 - 2in Compliant Wheel - 1/2in Hex Bore - Soft

  • 3 - Intake Flap - 1/2in Hex - Soft

  • 3 - #10-32 Shaft End Screw

  • Insert the 22.875in Hex Shaft through the lower bearing on the left side frame. Slide onto the shaft the Compliant wheels, intake flaps, and shaft collars as shown. Slide the shaft to leave the excess on left side of the frame as shown. Screw a Shaft End Screw into the right side of the shaft. Slide onto excess of these shafts the RT25 Pulleys and Belt at the same time for tension securing with Shaft End Screws. Tighten all shaft collars. Please Note: A little bit of tape in-between each grip wheel will keep them from sliding on the shaft.

    8 - Button Head Hex Drive Screw #10-32 x 1/2in

    Secure the polycarbonate slider bed as shown.

    3 - 8mm Shaft Spacer, 1/8in Long

  • 1 - RT25 Pulley - 8mm Bore - 12T - Single

  • 1 - RT25 Belt - 1/2in Width - 72 Tooth

  • 1 - Retaining Clip- 8mm

  • 1 - 2mm x 2mm, 20mm (or other appropriate length) keyway

  • Attach the Half MAXSpline Bearing Block to the NEO using the Button head screws. Slide onto the shaft of the NEO all three spacers, install key into keyway, pulley with belt, and secure it with the retaining clip.

    4 - #10 Spacer - 1/8in

    Mount the NEO using the MAXSpline Bearing Block as a clamp to the frame. Make sure to leave enough belt to wrap around it's pulley in later steps.

    Insert a MAXHub into both sides of a 3in Grip Wheel. Screw the hubs together with the Socket Head Screws. Please Note: Do this 12 times so that you 12 wheels with MAXHubs.

    1 - RT25 Pulley - 1/2in Hex - 16T - Single

  • 8 - 1/2in Hex Plastic Shaft Collar

  • 12 - 3in Wheels with MAXHubs

  • 2 - 1/2in Hex Shaft Spacer - 1/2in

  • 2 - #10-32 Shaft End Screw

  • Insert the Hex Shaft through the upper bearing on the left side frame. Slide onto the shaft the 1/8 and 1/16 spacers, the pulley with belt wrapped around, then the shaft collars and wheels as shown. Slide both 1/2in spacers on the end through the 72T belt. Secure with Shaft End Screws. Tighten all shaft collars. Please Note: You may need to adjust the NEO up or down to get the shaft and pulley through. Then adjust it for tension.

    1 - RT25 Pulley - 1/2in Hex - 16T - Single

  • 8 - 1/2in Hex Plastic Shaft Collar

  • 12 - 3in Wheels with MAXHubs

  • 2 - #10-32 Shaft End Screw

  • Insert the Hex Shaft through the upper bearing on the left side frame. Slide onto the shaft the shaft collars and wheels as shown. Then the pulley with belt wrapped around and the 1/8 and 1/16 spacers. Secure with Shaft End Screws. Tighten all shaft collars. Please Note: You may need to adjust the NEO up or down to get the shaft and pulley through. Then adjust it for tension.

    Through Bore Encoder V2

    4

    4

    Needed for EasySwerve

    REV-19-2487-PK2

    Robot Battery

    1

    1

    REV-21-1135

    1/2in Rounded Hex Shaft

    6

    6

    REV-21-1583

    1in Joining Bracket V1

    2

    2

    REV-21-1652

    NEO Vortex Brushless Motor

    13

    13

    EasySwerve-8 MAXSwerve-4 Mechanism-5

    REV-21-2849

    Vortex Shaft - 15T Spline

    8

    8

    EasySwerve-8

    REV-11-2853

    SPARK Flex Data Port Breakout Cable

    4

    4

    EasySwerve-4

    REV-21-2848

    Vortex Shaft - MAXSwerve Integrated Key

    4

    4

    MAXSwerve-4

    REV-21-1916-PK4

    Flanged Bearing for 1/2in Rounded Hex

    9

    33

    REV-21-1934

    46T - 1/2in Hex - 20DP Gear

    2

    2

    REV-21-2003-PK10

    1/2in Hex Shaft Spacer - 1/16in

    1

    8

    REV-21-2004-PK10

    1/2in Hex Shaft Spacer - 1/8in

    1

    6

    REV-21-2005-PK10

    1/2in Hex Shaft Spacer - 1/4in

    1

    10

    REV-21-2006-PK10

    1/2in Hex Shaft Spacer - 1/2in

    1

    3

    REV-21-2029-PK4

    2in Compliant Wheel - 1/2in Hex Bore - Soft (Light Gray)

    4

    14

    REV-21-2037-PK2

    MAXHub - 1/2in Hex - Aluminum

    6

    12

    REV-21-2085-PK10

    #10 Spacer, 0.125in Long

    3

    26

    REV-21-2086-PK10

    #10 Spacer, 0.250in Long

    1

    2

    REV-21-2101

    MAXPlanetary 3:1 Cartridge

    1

    1

    REV-21-2102

    MAXPlanetary 4:1 Cartridge

    2

    2

    REV-21-2130

    Vortex MAXPlanetary Input Kit

    2

    2

    REV-21-2205

    RT25 Pulley - 1/2in Hex - 16T - Single

    4

    4

    REV-21-2295-PK2

    1in Bracket - 90deg - Sharp Interior

    9

    18

    REV-21-2296-PK2

    1in Bracket - 90deg

    2

    4

    REV-21-2298-PK2

    1in Bracket - 120deg

    1

    2

    REV-21-2302-PK2

    1in Bracket - 180deg

    2

    4

    REV-21-2317-PK2

    1in Bracket - Internal 3-4-5 - Steep

    2

    4

    REV-21-2319-PK2

    1in Bracket - External 3-4-5 - Steep

    2

    4

    REV-21-2329-PK2

    1in Bracket - T

    1

    2

    REV-21-2359-PK2

    Lap Joint Bracket - 1in

    1

    2

    REV-21-2376-PK2

    MAXHub - Structural

    3

    6

    REV-21-2444

    Grip Wheel - 4in - MAXSpline - Hard

    6

    6

    REV-21-2457

    Compliant Wheel - 4in - MAXSpline - Medium

    7

    7

    REV-21-2520

    MAXSpline Shaft - 47in Long

    2

    2

    REV-21-2541-PK10

    MAXSpline Spacer, 1/8in

    1

    4

    REV-21-2542-PK10

    MAXSpline Spacer, 1/4in

    2

    14

    REV-21-2543-PK5

    MAXSpline Spacer, 1/2in

    5

    23

    REV-21-2581

    MAXSpline Shaft Collar - 2-Piece - Aluminum

    8

    8

    REV-21-2589-PK2

    MAXSpline Shaft Endcap - 1/2in Hex - Aluminum

    2

    4

    REV-21-2805-PK25

    #10 Shaft End Screw V2 - 0.5in

    1

    22

    REV-21-2810

    1/2in Rounded Hex Shaft - 1.5in - Tapped

    4

    4

    REV-21-2812

    1/2in Rounded Hex Shaft - 2.5in - Tapped

    1

    1

    REV-21-3006

    4in EasySwerve Module

    4

    4

    REV-21-3011

    20DP Gear - MAXSpline - 34T

    2

    2

    REV-21-3197-PK4

    1/2in Rounded Hex Bearing - Flanged - 1in OD

    2

    6

    REV-21-3207

    0.74 x 0.74 Angle - 47in

    3

    3

    REV-21-3289

    1/2in x 1/2in MAXTube

    2

    2

    REV-21-3293-PK2

    1in Basic Corner Bracket

    5

    10

    REV-21-3410

    Polycarbonate Sheet - 3mm - 1/2in Grid Pattern - 47in x 23in

    3

    3

    REV-21-3420-PK2

    3/8in Nut Strip - 3pos

    5

    10

    REV-21-3428-PK2

    3/8in Nut Strip - 11pos

    1

    2

    REV-21-3476

    MAXSpline Shaft Collar - 2 Piece - Narrow - Aluminum

    2

    2

    REV-21-3540

    MAXTube - 1x1 - 1/16in Wall - Grid Pattern - 47in

    6

    6

    REV-21-3543

    MAXTube - 1x1 - 1/8in Wall - Grid Pattern - 47in

    1

    1

    REV-21-3552

    MAXTube - 2x1 - 1/16in Wall - Grid Pattern - 47in

    2

    2

    REV-21-3555

    MAXTube - 2x1 - 1/8in Wall - 47in

    2

    2

    REV-21-3558

    MAXTube - 2x1 - 1/8in Wall - MAX Pattern - 1-Pos (3in)

    3

    3

    REV-21-3580

    MAXTube - 2x1 - 1/8in Wall - MAX Pattern

    4

    4

    REV-21-3610

    MAXTube Endcap - 1x1 - 1/16in Wall

    10

    10

    REV-21-3611

    MAXTube Endcap - 1x1 - 1/8in Wall

    10

    10

    REV-21-3612

    MAXTube Endcap - 2x1 - 1/16in Wall

    2

    2

    REV-21-3613

    MAXTube Endcap - 2x1 - 1/8in Wall

    9

    9

    REV-21-3617-PK30

    MAXTube Internal Support - 1x1 - 1/16in Wall

    1

    21

    REV-21-3620-PK30

    MAXTube Internal Support - 2x1 - 1/8in Wall

    1

    4

    REV-21-3738-PK25

    #10 Shaft End Screw V2 - 1.25in

    1

    6

    REV-21-3739-PK25

    #10 Shaft End Screw V2 - 1.75in

    1

    2

    REV-21-4048

    RT25 Belt - 1/2in Width - 48 Tooth

    1

    1

    REV-21-4056

    RT25 Belt - 1/2in Width - 56 Tooth

    1

    1

    REV-21-4064

    RT25 Belt - 1/2in Width - 64 Tooth

    1

    1

    REV-21-4072

    RT25 Belt - 1/2in Width - 72 Tooth

    1

    1

    REV-21-4168

    RT25 Belt - 1/2in Width - 168 Tooth

    7

    7

    REV-21-6568

    Flap Wheel - 6in - MAXSpline - 6F - Medium

    7

    7

    REV-25-2109

    MAXPlanetary Base Kit

    2

    2

    REV-25-2224

    RT25 Pulley - MAXSpline - 24T - Modular

    17

    17

    REV-29-1016-PK100

    #10-32 Low Profile Nylon Lock Nut

    3

    192

    REV-29-2912-PK50

    Socket Head Screw #10-32 x 3/8in

    1

    2

    REV-29-2941-PK50

    Button Head Hex Drive Screw #10-32 x 3/8in

    2

    75

    REV-29-2943-PK50

    Button Head Hex Drive Screw #10-32 x 1/2in

    2

    66

    REV-29-2945-PK50

    Button Head Hex Drive Screw #10-32 x 5/8in

    1

    8

    REV-29-2947-PK50

    Button Head Hex Drive Screw #10-32 x 3/4in

    1

    4

    REV-29-2953-PK50

    Button Head Hex Drive Screw #10-32 x 1-1/4in

    1

    24

    REV-29-2955-PK50

    Button Head Hex Drive Screw #10-32 x 1-1/2in

    3

    127

    REV-29-2960-PK25

    Button Head Hex Drive Screw #10-32 x 2-1/4in

    1

    2

    REV-29-2961-PK25

    Button Head Hex Drive Screw #10-32 x 2-1/2in

    3

    43

    REV-29-2962-PK25

    Button Head Hex Drive Screw #10-32 x 2-3/4in

    1

    20

    REV-21-1651

    NEO 550 Brushless Motor

    -

    -

    MAXSwerve Steering Motor

    REV-11-2158

    SPARK MAX Motor Controller

    -

    -

    Alternative Motor Controller

    REV-21-1650

    NEO Brushless Motor V1.1

    -

    -

    Alternative Motor

    REV-21-1653

    NEO 2.0 Brushless Motor

    -

    -

    Alternative Motor

    REV-21-3005

    3in MAXSwerve Module

    -

    -

    Alternative Swerve Module

    REV-11-1275-PK4

    JST PH 6-pin Extension Cable - 4 Pack

    -

    -

    Cable also included with Through Bore Encoder

    Full BOM PDFarrow-up-right

    Subsystem BOM PDFarrow-up-right

    REV-11-1850

    Power Distribution Hub (PDH)

    1

    1

    REV-11-2159

    SPARK Flex Motor Controller

    13

    13

    EasySwerve-8 MAXSwerve-4 Mechanism-5

    REV-11-3174

    2025 REV ION Starter Bot Build Guide

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    Quicklinks

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    MAXSwerve Drivetrain

    The 2025 REV ION Starter Bot drivetrain is designed with the MAXSwerve Module. Before you begin this section of the build guide you will need to .

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    For ease of wiring, we suggest building 2 modules with Left-Hand motor orientation and 2 modules with Right-Hand motor orientation.

    hashtag
    MAXLift Single-Stage Elevator

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    Intake Arm (Coral)

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    Coral Hood

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    You can download the DXF files for the Coral Hood pieces for a 1:1 scale pattern or CNC routing here:

    Part 1 (Sides)

    Part 2 (Top and Bottom)

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    Algae Intake

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    Final Assembly

    1. Get:

    • 2 - MAXTube Endcap - 2x1

    • 4 - #10-32 Button Head Screws x 5/16in

    Insert MAXTube Endcaps into both ends of the MAXTube with MAXPattern. Secure both MAXTube Endcaps with 2 screws, onon the top and bottom of the 1in face of the MAXTube.

    1. Get:

    • 6 - #10-32 Button Head Screws x 1 1/2in

    Add the MAXTube to your MAXSwerve Drivetrain as the second middle brace. The factory edge, used as a reference in the above steps, should be mounted towards the front of the robot indicated by the green arrow as shown.

    1. Get:

    • 2 - 1/2in Rounded Hex Bearing - Flanged - 1.125in OD

    Place one Flanged Bearing on either side of the right-side brace MAXTube in the 7th MAXSpline from the front of the robot.

    1. Get:

    • 1 - NEO Vortex Brushless Motor

    • 1 - SPARK Flex Motor Controller, with docking hardware

    1. Get:

    • 2 - #10-32 Button Head Screws x 1-1/2in

    Mount the MAXPlanetary Gearbox as shown, ensuring that the bearings stay in place. Note: At this time consider which direction your SPARK Flex is facing and the rest of your robot’s wiring. For the 2025 Starter Bot, we chose to have the Status LED face towards the back of the robot.

    1. Get:

    • 4 - 1/2in Rounded Hex Bearing - Flanged - 1.125in OD

    Place one Flanged Bearing on either side of both MAXTube bracing pieces in the 5th MAXSpline from the front of the robot.

    1. Get:

    • 1 - 1/2in Rounded Hex Shaft cut to 18in

    • 2 - 1/2in Hex Shaft Spacer - 1/16in

    1. Get:

    • 2 - #25 Hub Sprocket - 1/2in Hex - 16T

    • 1 - 48 Link # 25 Chain Loop

    Connect the 1/2in Hex output from the MAXPlanetary Gearbox to the 18in Piece of 1/2in Rounded Hex Shaft with 16T sprockets and a 48 link chain loop.

    1. Get:

    • 1 - 1/2in Hex Shaft Spacer - 1/8in

    • 2 - #10-32 Shaft End Screw

    Place the 1/8in Hex Shaft spacer on the output shaft of the MAXPlanetary Gearbox. Then, secure the Sprockets and chain to the 1/2in Rounded Hex Shaft with Shaft End Screws.

    1. Get:

    • 1 - 1/2in Hex Shaft Spacer - 1/2in

    • 2 - #10-32 Shaft End Screw

    Secure the other side of the 18in long Rounded Hex Shaft with a 1/2in Hex Shaft Spacer and a Shaft End Screw. Then,

    1. Get:

    • Belly Pan Material - Cut to desired size

    • 22 - 3/16in Rivets - 0.251-0.375in Grip Length

    Rivet the belly pan to the underside of the MAXSwerve Drivetrain as shown.

    Note: We recommend pausing here to mount your robot’s main electronics.

    1. Get:

    • 4 - Ballast Block - 3in x 2in x 1in

    • 4 - #10-32 Button Head Screws x 1-1/4in

    Connect 2 Ballast Blocks using 2 screws as shown. Make 2 of these.

    1. Get:

    • 4 - #10-32 Button Head Screws x 2-3/4in

    Mount both Ballast Block assemblies to the back of the robot with two 2.75in screws each as shown

    1. Get:

    • 1 - MAXTube - 2x1 with Grid Pattern cut to 2in

    • 1 - MAXTube Internal Support 2x1

    Place one MAXTube Internal Support within the 2in Piece of MAXTube as shown.

    1. Get:

    • 2 - #10-32 Button Head Screws x 2-1/4in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Mount the MAXTube piece to the left brace with screws and nuts.

    1. Get:

    • 4 - MAXTube Endcap 2x1

    • 8 - #10-32 Button Head Screws x 2-1/4in

    Attach one MAXTube Endcap to each corner of the Drivetrain as shown in the picture.

    1. Get:

    • Get: 1 - MAXTube 2x1 with - Light - Grid Pattern - cut to 35.5in

    • 2 - MAXTube Internal Spacer - 2x1 Light

    Add two MAXTube Internal Spacers to the MAXTube, they should align with the 56th and 58th holes from the factory edge..

    10. Get:

    • 3 - #10-32 Button Head Screws x 2-1/4in

    • 3 - #10-32 Low Profile Nylon Lock Nut

    Connect the 35in piece of MAXTube to the existing assembly as shown using screws and nuts. The screws will pass through the MAXTube Internal Spacers from previous steps.

    1. Get:

    • 2 - MAXTube Endcap 2x1 4 - #10-32 Button Head Screws x 2-1/2in

    Attach 2 MAXTube Endcaps to the MAXTube support as shown. Use 2 screws for each MAXTube Endcap.

    1. Get:

    • 2 - MAXTube Endcap 2x1 - Light

    • 4 - #10-32 Button Head Screws x 3/8in

    Cap the ends of the 35.5in MAXtube Sections with MAXTube Endcaps. Secure each endcap with 2 screws, one on each 1in side of the MAXTube.

    1. Get:

    • 1 - MAXSpline Bracket - Stacked

    • 2 - #10-32 Button Head Screws x 5/16in

    Mount the MAXSpline Bracket to the MAXTube as shown with Screws.

    1. Get:

    • 1 - MAXSpline Bracket - Stacked

    • 1 - #10-32 Button Head Screws x 5/16in

    Add a second MAXSpline Bracket to the opposite of the MAXTube.

    1. Get:

    • 1 - #10-32 Button Head Screws x 1-1/2in

    • 1 - #10-32 Low Profile Nylon Lock Nut

    Secure the two MAXSpline Brackets to the MAXTube with a screw and nylon lock nut.

    1. Get:

    • 4 - #10 Standoff - 1.00in

    • 8 - #10-32 Button Head Screws x 1/2in

    Add 4 #10 standoffs between the MAXSpline Brackets using screws to secure in place.

    1. Get:

    • 2 - 1/2in Rounded Hex Bearing - Flanged - 1.125in OD

    Add a 1/2in Rounded Hex Bearing in each of the MAXSpline Brackets. The flange of the bearing should be on the outside of the brackets.

    1. Get:

    • 1 - 1/2in Rounded Hex Shaft - 2.0in - Tapped

    • 1 - 1/2in Hex Shaft Spacer - 1/4in

    1. Get:

    • 1 - MAXSpline Bracket - Stacked

    • 2 - #10-32 Button Head Screws x 5/16in

    Mount the MAXSpline Bracket to the MAXTube as shown with Screws.

    1. Get:

    • 1 - MAXSpline Bracket - Stacked

    • 1 - #10-32 Button Head Screws x 5/16in

    Add a second MAXSpline Bracket to the opposite of the MAXTube.

    1. Get:

    • 1 - #10-32 Button Head Screws x 1-1/2in

    • 1 - #10-32 Low Profile Nylon Lock Nut

    Secure the two MAXSpline Brackets to the MAXTube with a screw and nylon lock nut.

    1. Get:

    • 4 - #10 Standoff - 1.00in

    • 8 - #10-32 Button Head Screws x 1/2in

    Add 4 #10 standoffs between the MAXSpline Brackets using screws to secure in place.

    1. Get:

    • 2 - 1/2in Rounded Hex Bearing - Flanged - 1.125in OD

    Add a 1/2in Rounded Hex Bearing in each of the MAXSpline Brackets. The flange of the bearing should be on the outside of the brackets.

    1. Get:

    • 1 - 1/2in Rounded Hex Shaft - 2.0in - Tapped

    • 1 - 1/2in Hex Shaft Spacer - 1/4in

    1. Get:

    • 8 - #10-32 Button Head Screws x 1/2in

    • 2 - MAXLift End-mount Bearing Block

    Mount two MAXLift Bearing Blocks to the top of the assembly using three screws each. The bearings should be facing the inside of the lift. Set aside

    1. Get:

    • 1 - NEO V1.1 Brushless Motor

    • 1 - MAXPlanetary Base Kit

    1. Get:

    • 1 - 1/2in Hex Shaft Spacer - 1/4in

    • 1 - 1/2in Hex Shaft Spacer - 1/16in

    1. Get:

    • 1 - MAXSpline 2x1 Bearing Blocks - Threaded Plate

    • 1 - 1/2in Rounded Hex Bearing - Flanged - 1.125in OD

    Insert a bearing into the MAXSpline Bore of the Threaded Plate from one MAXSpline 2x1 Bearing Block pack. The flange of the bearing will sit in the recessed portion of the plate.

    1. Get:

    • 1 - MAXSpline 2x1 Bearing Blocks - Clearance Plate

    • 2 - #10-32 Button Head Screws x 1-1/2in

    1. Get:

    • 1 - 1/2in Hex Shaft Spacer - 1/4in

    • 1 - #25 Hub Sprocket - 1/2in Hex - 16T

    1. Get:

    • 1 - MAXTube 2x1 - Light with Grid Pattern - cut to 35.5in

    • 8 - MAXTube Internal Spacer - 2x1 Light

    Add two MAXTube Internal Spacers to the MAXTube, they should align with the 2nd, 6th, 30th, 34th, 59th, 60th,61st, and 67th holes from the factory edge.

    1. Get:

    • 2 - #10-32 Button Head Screws x 2-3/4in

    • 2 - #10 Spacer - 3/4in

    1. Get:

    • 1 - MAXTube 2x1 - Light with Grid Pattern - cut to 12.5in

    • 2 - MAXTube Endcap 2x1 Light

    Insert one MAXTube endcap into each end of the 12.5in piece of MAXTube.

    1. Get:

    • 16 - #10-32 Button Head Screws x 3/8in

    Secure both endcaps with 8 screws each.

    1. Get:

    • 3- #10-32 Button Head Screws x 1-1/2in

    Attach the shorter section of MAXTube to the 35.5in long section using screws through the 59th, 60th, and 61st holes from the factory edge.

    Ensure that the screws pass through the MAXTube Internal Supports properly.

    1. Get:

    • 1 - MAXTube 2x1 - Light with Grid Pattern - cut to 35.5in

    • 6 - MAXTube Internal Spacer - 2x1 Light

    Add two MAXTube Internal Spacers to the MAXTube, they should align with the 2nd, 6th, 59th, 60th, 61st, and 67th holes from the factory edge.

    1. Get:

    • 3- #10-32 Button Head Screws x 1-1/2in

    Attach the 35.5in long MAXTube piece to the rest of the assembly using screws through the 59th, 60th, and 61st holes from the factory edge.

    Ensure that the screws pass through the MAXTube Internal Supports properly.

    1. Get:

    • 2 - 3/8in Nut Strip - 5pos

    • 3- #10-32 Button Head Screws x 1-1/2in

    Add one nut strip to each leg of the assembly that has just been finished. Position them one hole away from the factory edge on the 1in face where the left leg is empty.

    1. Get:

    • 1 - MAXTube 2x1 with Grid Pattern - cut to 12.5in

    • 2 - MAXTube Endcap 2x1

    1. Get:

    • 8 - #10-32 Button Head Screws x 1/2in

    • 2 - MAXLift End-Mount Bearing Block

    Mount two MAXLift Bearing Blocks to the MAXTube as shown using three screws each. The bearings will be facing away from the MAXTube.

    1. Get:

    • 6 - #10-32 Button Head Screws x 1/2in

    Attach the 12.5in cross bar to the legs of the MAXLift last used in step 38 using 3 screws each.

    1. Get:

    • 2 - MAXLift End-Mount Bearing Block - rollers

    If the rollers are not attached to your MAXLift Endmount Bearing Blocks, attach them now.

    1. Get:

    • Both Assemblies (Static Stage and Single Stage)

    Slide the Single Stage, the smaller stage, into the Static Stage, the bigger stage.

    Note: Ensure that the MAXLift Bearing Blocks allow for smooth rolling during this step!

    1. Get:

    • 4 - 1/2in by 1/2in MAXTube - Cut to 26.5in

    • 4 - 3/8in Nut Strip - 5pos

    Insert one nut strip into each end of the MAXTube. Secure through the 3rd and 5th holes from the edge with screws at a perpendicular angle relative to each other.

    1. Get:

    • 4 - #10-32 Ball Joint Rod End - Right-hand Threaded

    Twist in one Ball Joint Rod End to each nut strip. At this time, screw them in all the way and hand tight so that they can be adjusted for length later.

    1. Get:

    • 1 - #10-32 Button Head Screws x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Attach the 26.5in support rod to the 2x1 MAXTube as shown by passing a 1-3/4in Screw through the MAXTube with Internal Support and adding a nylon lock nut tightened to be flush with the 2x1 MAXTube. Then add the ball joint rod end and one more nylon lock nut to secure the support.

    1. Get:

    • 1 - #10-32 Button Head Screws x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Repeat the previous steps on the other side of the MAXLift with the 2nd support rod.

    1. Get:

    • 4 - 1/2in by 1/2in MAXTube - Cut to 32.5in

    • 4 - 3/8in Nut Strip - 5pos

    1. Get:

    • 2 - #10-32 Button Head Screws x 3/4in

    • 2 - #10 Spacer - 1/8in

    1. Get:

    • 3 - MAXHub - 1/2in Hex - Plastic

    • 3 - 3in - MAXSpline - Medium (Dark Gray) - Compliant Wheel

    1. Get:

    • 4 - 1/2in Hex Spacers - 1/2in

    • 9 - 1/2in Hex Spacers - 1/4in

    1. Get:

    • 1 - 3:1 MAXPlanetary System with a NEO Brushless V1.1 and a 1-3/4in output

    Assemble a 3:1 MAXPlanetary System with a NEO Brushless V1.1 and a 2in output.

    1. Get:

    • 1 - 3:1 MAXPlanetary System with a NEO Brushless V1.1 and a 1-3/4in output

    • 1 - 1/2in Rounded Hex Bearing

    1. Get:

    • 1 - MAXSpline shaft cut to 12-1/4in

    Slide the MAXSpline through MAXTube until you have 7/8in sticking through the MAXTube as shown.

    1. Get:

    • 1 - MAXSpline shaft collar

    • 1 - #25 Billet Sprocket - 48T

    1. Get:

    • 1 - MAXTube from Step 3

    • 2 - Flanged Bearing for 1/2in Rounded Hex

    Slide the bearings onto the shafts with wheels then slide the MAXTube assembly from Step 3 onto the MAXSpline and 1/2in hex, take care to ensure the whole assembly is square. (The internal corners are vertically and horizontally even for something to be square and exhibit 90-degree angles

    1. Get:

    • 1 - MAXSpline shaft collar

    • 6 - #10-32 Button Head Hex Drive Screw x 2in

    1. Get:

    • 1 - 1/2in Rounded Hex Shaft cut to 12-1/2in tapped

    • 2 - 1/2in Rounded Hex Bearing - Flanged - 1in OD

    Slide the 1/2in hex shaft through the MAXSpline, then bearings onto the ends of the 1/2in hex shaft.

    1. Get:

    • 1 - Intake Hood cut from Polycarbonate Sheet

    Follow the below links to cut out the hood for the intake then rivet the hood together as shown. Note: If possible, referencing the for this step will give you a good representation of what the hood looks like mounted.

    1. Get

    • 4 - #10-32 Button Head Hex Drive Screw x 1.5in

    • 4 - 0-32 Low Profile Nylon Lock Nut

    1. Get:

    • 1 - MAXSpline Pillow Block

    • 1 - MAXHub - Structural

    1. Get:

    • 1 - #10-32 Shaft End Screw

    Slide the pillow block onto the 1/2in hex shaft and secure it with a shaft end screw.

    1. Get:

    • 1 - MAXSpline cut to 17-3/4in

    Slide the two MAXTube sections onto a 17-3/4in cut MAXSpline shaft. Leave 1-1/2in on the left side as shown and 2-1/8in on the right side as shown. Note: Significant force may be needed

    1. Get:

    • 1 - MAXTube cut to 15in

    • 2 - MAXSpline Shaft Collar

    Slide the MAXTube section onto the shaft from the previous step. Secure the MAXTube with shaft collars as shown.

    1. Get:

    • 2 - MAXHubs - 1/2in Hex - Plastic

    • 1 - #10-32 Button Head Screws x 3/4in

    Slide the MAXHubs into the MAXTube as shown. Secure the MAXHubs with a screw.

    1. Get:

    • 1 - MAXSpline cut to 14-3/4in

    • 1 - 1/2in Rounded Hex Shaft cut to 16-3/4in

    1. Get:

    • 4 - Grip Wheel - 4in - MAXSpline - Hard

    • 1 - RT25 Plastic Pulley - MAXSpline - 24T

    Slide onto the MAXSpline the Grip Wheels and pulley as shown.

    1. Get:

    • 1 - MAXTube with MAX Pattern - 15in

    • 1 - MAXTube Internal Spacer

    1. Get:

    • 1 - MAXTube from the previous step

    • 1 - RT25 Belt - 1/2in Width - 88T

    1. Get:

    • 1 - 3:1 MAXPlanetary System with a NEO Vortex and a 1-3/4in output

    Assemble a 3:1 MAXPlanetary System with a NEO Vortex and a 1-3/4in output.

    1. Get:

    • 1 - MAXSpline Bearing Block

    • 1 - 1/2in Hex Spacer - 1/8in

    1. Get:

    • 2 - MAXSpline Bearing Blocks

    • 1 - 1/2in Rounded Hex Bearing

    1. Get:

    • 1 - 1/2in x 1/2in MAXTube cut to 4in

    • 1 - #10 Spacer - 1/4in

    1. Get:

    • 1 - 1/2in x 1/2in MAXTube cut to 9-1/2in

    • 1 - #10 Socket Head Screw x 1-1/2in

    1. Get:

    • 1 - 3/8in Nut Strip - 5 Pos

    • 3 - #10-32 Button Head Screws x 1/2in

    1. Get:

    • 1 - Zip Tie

    • 1 - Surgical Tubing

    Make a loop with a Zip Tie at the corner of the bracing on the Ball Intake, then make a loop of surgical tubing through the Zip Tie loop and the nut strip on the ELevator bracing as shown. This should be tight enough to pull the Ball Intake but not snap when the intake is deployed.

    1. Get:

    • All Necessary Electronics

    Install your electronics in your preferred locations, we have suggested

    You are done!

    Cut List

    1. Get:

    • 24 - MAXTube Internal Support 2x1

    • 4 - MAXTube 2x1 with Grid Pattern - cut to 18in

    Insert 3 MAXTube Internal Supports into each end of the MAXTube pieces. Take care to ensure they do not fall out before securing them in the next step.

    1. Get:

    • 4 - MAXSwerve Module, fully assembled

    • 12 - #10-32 Button Head Screws x 3in

    • 12 - #10-32 Low Profile Nylon Lock Nut

    • 2 - Assemblies from Step #1

    Attach one MAXSwerve Module to each end of an 18in MAXTube piece. We recommend mounting one right-hand and one left-hand module so that the wires point toward each other.

    Secure the MAXSwerve Modules to the MAXTube using screws so that each screw passes through a MAXTube Internal Support and the Nylon Lock Nt is on top.

    Make two of these.

    1. Get:

    • 8 - #10-32 Button Head Screws x 3in

    • 8 - #10-32 Low Profile Nylon Lock Nut

    • 2 - Assemblies from Step #1

    Connect the two MAXSwerve Module rails with two screws on each side so that each screw passes through a MAXTube Internal Support and the Nylon Lock Nut is on top. Note - Leave the middle hole and MAXTube Internal Support empty, it will be used in a later step

    1. Get:

    • 4 - SPARK MAX Motor Controller

    • 4 - Absolute Encoder Adapter

    • 4 - JST PH 6-pin Extension Cable - 30cm

    • 12 - WAGO 221 Inline Splicing Connector

    • Zip Ties

    For each MAXSwerve Module, wire the NEO 550 and Through Bore Encoder to a SPARK MAX with an Absolute Encoder Adapter installed in the data port. Then, secure the SPARK MAX to the module’s SPARK MAX Mounting Bracket using zip ties.

    Note - Placing a zip tie over the Absolute Encoder Adapter and aligned with its notches is highly recommended to ensure a secure connection

    1. Get:

    • 5 - MAXTube Internal Support 2x1

    • 1 - MAXTube with MAX Pattern cut to 23in

    Counting from the first hole on the factory edge of the 23in , insert 5 MAXTube Internal Supports so that they align with holes, 13, 17, 23, 24,and 25. Note: Please see our guide to for tips on measuring for your cuts

    1. Get:

    • 2 - MAXTube Endcap - 2x1

    • 4 - #10-32 Button Head Screws x 5/16in

    Insert MAXTube Endcaps into both ends of the MAXTube with MAXPattern. Secure both MAXTube Endcaps with 2 screws, onon the top and bottom of the 1in face of the MAXTube.

    1. Get:

    • 6 - #10-32 Button Head Screws x 1 1/2in

    Add this MAXTube to your MAXSwerve Drivetrain as the first middle brace. The factory edge, used as a reference in the above steps, should be mounted towards the front of the robot indicated by the green arrow.

    1. Get:

    • 1 - MAXTube 2x1 with Grid Pattern - cut to 17in

    • 2 - MAXTube Endcap 2x1

    . Insert one MAXTube endcap into each end of the 17in piece of MAXTube.

    1. Get:

    • 14 - #10-32 Button Head Screws x 3/8in

    Secure both Endcaps with 7 screws each. Leave both middle spots open on one of the 2in sides of the MAXTube.

    1. Get

    • 1 - MAXTube 2x1 with Grid Pattern - cut to 5.5in 5 - MAXTube Internal Spacer 2x1

    Add 5 MAXTube Internal Spacers to a 5.5in piece of MAXTube as shown in the image.

    1. Get:

    • 3 - #10-32 Button Head Screws x 1-1/2in

    Attach the 5.5in section of MAXTube to the right side of the 17in MAXTube piece using 3 Screws and the existing MAXTube Endcap.

    Note: The 17in MAXTube should be positioned so that the 2in side with only 4 screws showing is facing the builder.

    1. Get:

    • 1 - MAXTube 2x1 with Grid Pattern - cut to 5.5in

    • 5 - MAXTube Internal Spacer 2x1

    Add 5 MAXTube Internal Spacers to a 5.5in piece of MAXTube as shown in the image.

    1. Get:

    • 3 - #10-32 Button Head Screws x 1-1/2in

    Attach the 5.5in section of MAXTube to the right side of the 17in MAXTube piece using 3 Screws and the existing MAXTube Endcap.

    1. Get:

    • 1 - MAXTube 2x1 with - Light - Grid Pattern - cut to 35.5in

    • 2 - MAXTube Internal Spacer - 2x1 Light

    Add two MAXTube Internal Spacers to the MAXTube, they should align with the 56th and 58th holes from the factory edge.

    1. Get:

    • 2 - MAXTube Internal Support 2x1

    • 1 - MAXTube 2x1 with Grid Pattern - cut to 15in

    Insert two MAXTube Internal Supports into the MAXTube as shown.

    1. Get:

    • 1 - 15in MAXTube from last step

    • 2 -MAXSpline Bracket - MAX Pattern T

    • 2 - #10-32 Button Head x 1-1/2in screws

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Attach two MAXspline brackets to 15in MAXTube as shown.

    1. Get:

    • 1 - 7in MAXTube 2x1 with MAX Pattern

    • 3 - #10-32 Button Head x 1-1/2in screws

    • 3 - #10-32 Low Profile Nylon Lock Nut

    Attach the 7in MAXTube as shown.

    1. Get:

    • 1 - MAXTube 2x1 with Grid Pattern - cut to 15in

    • 2 - MAXTube Internal Support 2x1

    • 2 - RT25 Pulley - 1/2in Hex - 16T

    • 1 - RT25 Belt - 1/2in Width - 80T

    Insert the two MAXTube internal supports as shown. Slide the two pulleys with the belt into the MAXTube. Take care to ensure they do not fall out before securing them in future steps.

    1. Get:

    • 1 - 15in MAXTube 2x1 with MAX Pattern

    • 2 -MAXSpline Bracket - MAX Pattern T

    • 2 - #10-32 Button Head x 1-1/2in screws

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Attach two MAXspline brackets to 15in MAXTube as shown, the belt should go around the left screw.

    1. Get:

    • 2 - MAX Pattern Plates - 3 Pos

    • 4 - #10-32 Button Head x 3/8in screws

    • 2 - #10 Standoff - 3/4in

    Attach the plates as shown.

    1. Get:

    • 2 - RT25 Pulley - 1/2in Hex - 16T

    • 1 - RT25 Belt - 1/2in Width - 48T

    • 4 - #10 Standoff - 3/4in

    • 8 - #10-32 Button Head x 3/8in screws

    Wrap the belt around both pulleys, then install four standoffs as shown. Take care to ensure they do not fall out before securing them in future steps.

    1. Get:

    • 2 - MAXTube Internal Support 2x1

    • 1 - MAXTube 2x1 with MAX Pattern - cut to 9in

    Insert two MAXTube Internal Supports into each end of the MAXTube pieces. Take care to ensure they do not fall out before securing them in the next step.

    1. Get:

    • 1 - MAXPlanetary System 45:1 with 2.5in tapped output shaft

    • 1 - 1/2in Rounded Hex Bearing

    • 2 - #10-32 Button Head Screws x 1.5in

    Attach the MAXPlanetary System as shown. Insert a 1/2 bearing on the opposite side of the MAXPlanetary System to support the output shaft.

    1. Get:

    • 1 - 20DP Gear - 1/2in Hex - 20T

    • 1 - 1/2in Hex Shaft Spacer - 1/4in

    • 1 - 1/2in Hex Shaft Spacer - 1/8in

    • 2 - 1/2in Hex Shaft Spacer - 1/16in

    • 1 - #10-32 Shaft End Screw

    Slide onto the output shaft, in this order, a 1/16in spacer, a 20T gear, a 1/4in spacer, a 1/8in spacer, a 1/16in spacer, and a shaft end screw.

    1. Get:

    • 1 - 1/2in Rounded Hex Shaft - 2.5in tapped

    • 2 - 1/2in Rounded Hex Bearing

    • 1 - #10-32 Shaft End Screw

    • 1 - 1/2in Hex Shaft Spacer - 1/16in

    Insert two 1/2in bearings into the MAXTube as shown. Slide a 1/6in spacer onto left side as shown and secure with a shaft end screw.

    1. Get:

    • 1 - MAXSpline Shaft cut to 1.125in

    • 1 - MAXSpline Shaft Endcap - 1/2in Hex

    • 1 - Bushing - Plastic - 13.75mm ID - 1in OD

    Slide onto the hex shaft as shown in this order, a MAXSpline Shaft Endcap, a 1.125 cut section MAXSpline Shaft, and a 1in plastic bushing.

    1. Get:

    • 1 - 20DP Gear - MAXSpline - 60T

    • 1 - MAXSpline Spacer - 1/4in

    • 1 - MAXSpline Spacer - 1/16in

    Slide onto the output shaft, in this order, a 60T gear, a 1/4in spacer, a 1/16in spacer.

    1. Get:

    • 1 - MAXSpline Pillow Block

    • 1 - MAXHub - Structural

    • 1 - #10-32 Shaft End Screw

    Slide onto the output shaft a MAXSpline pillow block and then insert a MAXHub into the pillow block. Secure the shaft with a shaft end screw.

    1. Get:

    • Single Stage Elevator Assembly

    • Drivetrain Assembly

    • 4 - #10-32 Button Head Hex Drive Screw x 2-1/2in

    • 4 - #10-32 Button Head Hex Drive Screw x 3/4in

    • 4 - #10 Spacers - 1/8in

    Secure the Elevator to the Drivetrain with four 2-1/2in screws from the underside of the drivetrain as shown. Secure the bracing to the endcaps on the drivetrain. You should need to adjust the tie rod ends until the bracing is rigid, this may take two people to "pull" on the bracing to provide tension. The Elevator should be completely rigid with no movement independent from the drivetrain. Note: The bracing on the backside of the Starterbot do cross and attach to opposite sides on the endcaps, see the second image.

    Lift the single stage till you have at least ten inches showing, insert a bolt or metal screwdriver that is at least 2-1/2in in length through the static stage and through the single stage to keep the Elevator lifted. Note: DO NOT use Zip Ties to hold up the elevator.

    1. Get:

    • Intake Assembly

    • 2 - #10-32 Button Head Hex Drive Screw x 1-1/2in

    • 2 - 1/2in Hex Shaft Spacer - 1/16in

    Slide a 1/16in spacer onto the 1/2in hex shaft of the intake then mount the intake to the elevator through the holes with the internal support as shown.

    1. Get:

    • 1 - #25 Chain that is 163links with a turnbuckle

    Wrap the chain around the sprocket on the Intake and the MAXPlanetary system on the Elevator. The turnbuckle should be near the sprocket with the Intake down. Adjust the location of the turnbuckle if it makes contact with the sprocket on the intake or MAXPlanetary.

    1. Get:

    • 2 - #25 Chain that is 287 links with a turnbuckle

    Wrap the chain around the 16T sprockets on the Elevator and the 16T sprockets on the Drivetrain. The turnbuckle should be near the sprockets on the Elevator with the Elevator down. Adjust the location of the turnbuckle if it makes contact with the sprockets on the Elevator or Drivetrain shaft.

    1. Get:

    • 10 - M3 Hex Cap Screws x 20mm

    • 10 - M3 Nyloc Nuts

    • 2 - Chain Adapter Blocks

    • 6 - #10-32 Button Head Hex Drive Screw x 1/2in

    Attach a Chain Adapter Block to both Elevator chains with the M3 screws and nuts and then attach the adapters to the nut strips on the elevator with the #10-32 screws as shown.

    1. Get:

    • 4 - #10-32 Button Head Hex Drive Screw x 2-1/2in

    • 4 - #10-32 Low Profile Nylon Lock Nut

    Attach the Ball Intake to the Drivetrain using the screws and nuts as shown.

    assemble four MAXSwerve Modulesarrow-up-right
    Coral Hood Part 1 (Sides)arrow-up-right
    Coral Hood Part 2 (Top and Bottom)arrow-up-right
    Drivetrain
    MAXLift Single Stage Elevator
    Intake Arm (Coral)
    Algae Intake
    Bill of Materialsarrow-up-right
    Part 1 (Sides)
    Part 2 (Top and Bottom)
    1. Get:

    • 4 - MAXTube Internal Support 2x1

    • 1 - MAXTube with MAX Pattern cut to 23in

    Counting from the first complete hole on the factory edge of the 35.5in , insert 4 MAXTube Internal Supports so that they align with holes 22, 23, 24, and 28

    1. Get:

    • 3 - #10-32 Button Head Screws x 2-1/4in

    • 3 - #10-32 Low Profile Nylon Lock Nut

    Connect the 35in piece of MAXTube to the existing assembly as shown using screws and nuts. The screws will pass through the MAXTube Internal Spacers from previous steps.

    1. Get:

    • 2 - MAXSpline Spacer - 1/8in

    • 6 - Flanged Bearing for 1/2in Rounded Hex

    1. Get:

    • 1 - MAXTube 2x1 with MAX Pattern - cut to 9in

    • 1 - 1/2in Round Hex Shaft - 2in Tapped

    1. Get:

    • 1 - #10-32 Button Head Hex Drive Screw x 1-3/4in

    • 1 - #10-32 Low Profile Nylon Lock Nut

    2023 REV ION FRC Starter Bot Build Guide

    Assembly Instructions

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    2023 REV ION FRC Starter Bot Assembly Instructions

    Mechanism Bill of Materialsarrow-up-right

    CAD Assembly - Onshapearrow-up-right

    Suggested Toolsarrow-up-right and Suggested Materialsarrow-up-right

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    Cutting and Tapping

    Teams will need to cut and tap some pieces of structural tubing in order to build the 2023 REV ION FRC Starter Bot. The following sections detail the quantity and length needed for each type of extrusion.

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    Every piece of structural tubing needs to start with a hole 1/2in (or slightly less) from the end where the length measurement is taken FROM.

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    For ION West Coast Drive

    • 2x1 Light MAXTube with Grid Pattern:

      • 1x 22-1/2in (Tower Bottom Crossbar)

      • 2x 2-1/2in (Tower Riser)

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    For Kit of Parts Chassis

    • 2x1 Light MAXTube with Grid Pattern:

      • 1x 21-1/2in (Tower Bottom Crossbar)

      • 2x 1-1/2in (Tower Riser)

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    Universal

    • 2x1 Light MAXTube:

      • 1x 19-1/2in

      • 1x 23-1/2in

    • 1/2in Rounded Hex Shaft (Tap Both Ends):

      • 1x 1-1/2in

      • 1x 15in

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    Gripper Subassembly

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    Moving Gripper Jaw

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    Left Side Structure

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    Right Side Structure

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    Crossmembers

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    Integration

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    Arm Subassembly

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    Gripper Pivot Tube

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    Arm Assembly

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    Gripper Integration

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    Tower Subassembly

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    Integration with Drivetrains

    circle-info

    Instructions on how to build the ION West Coast Drive are found here: You can also check out the CAD on OnShape here:

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    ION West Coast Drive

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    Kit of Parts Drivetrain

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    Universal

    Note: Please see our guide to Staying on Pitch for tips on measuring for your cuts

    1 - Vortex MAXPlanetary Input Kit

  • 2 - #10-32 Socket Head Screws x 1/2in

  • 2 - 5:1 MAXPlanetary Cartridge

  • 1 - MAXPlanetary 1/2in Hex Socket Output

  • 1 - 10-32 Button Head Screw 1/2in

  • 1 - 1/2in Rounded Hex Shaft - 2.0in - Tapped

  • 2 - #10-32 Socket Head Screws x 1-1/2in

  • Assemble a 25:1 MAXPlanetary Gearbox with a 2.0in output shaft driven by a NEO Vortex

    2 - #25 Hub Sprocket - 1/2in Hex - 16T
  • 2 - 2 Piece 1/2" Hex Plastic Shaft Collar

  • Insert the 1/2in Rounded Hex Shaft through one set of bearings and then add a 1/16 Spacer, 16T Sprocket, 1/2in Hex Shaft Collar, 1/2in Hex Shaft Collar, 16T Sprocket, and 1/16 Spacer to the hex shaft before exiting through the other set of bearings.

    Note: do not fully tighten the shaft collars at this time.

    Note: The top left MAXTube Endcap is not symmetrical with the others.
    1 - #25 Hub Sprocket - 1/2in Hex - 16T
  • 2 - #10-32 Shaft End Screw

  • Insert a Shaft End Screw on one side of a 2in long piece of 1/2in Rounded Hex Shaft, and then slide on a 1/4in spacer. Pass this assembly through the bearings so that the spacer is on the outside of the assembly. To secure the hex shaft in place, add the 16T Sprocket and then install another shaft end screw.

    1 - #25 Hub Sprocket - 1/2in Hex - 16T
  • 2 - #10-32 Shaft End Screw

  • Insert a Shaft End Screw on one side of a 2in long piece of 1/2in Rounded Hex Shaft, and then slide on a 1/4in spacer. Pass this assembly through the bearings so that the spacer is on the outside of the assembly. To secure the hex shaft in place, add the 16T Sprocket and then install another shaft end screw.

    2 - #10-32 Socket Head Screws x 1/2in
  • 2 - 5:1 MAXPlanetary Cartridge

  • 1 - 4:1 MAXPlanetary Cartridge

  • 1 - 10-32 Button Head Screw 1/2in

  • 1 - 1/2in Rounded Hex Shaft - 1.75in - Tapped

  • 2 - #10-32 Socket Head Screws x 1-1/2in

  • Assemble a 20:1 MAXPlanetary Gearbox with a 1.75in output shaft driven by a NEO V1.1 Motor.

    1 - 1/2in Hex Shaft Spacer - 1/8in

    Add three spacers to the MAXPlanetary Gearbox’s output.

    Set this aside, we recommend standing the assembly up on the back end of the motor.

    2 - #10 Spacer - 3/4in

    Use screws to attach the Clearance Plate to the Threaded Plate with two 3/4in #10 spacers between them. Both screws should be on the same short edge of the MAXSpline Bearing Block

    1 - 20:1 MAXPlanetary Gearbox

    Assembly from Step 27 Carefully add the 20:1 MAXPlanetary Gearbox to the MAXSpline Bearing Block assembly. As you pass the output through, add a 16T Sprocket and a 1/4in spacer before the hex shaft reaches the bearing.

    Set this aside, we recommend standing the assembly up on the back end of the motor.

    MAXSpline Bearing Block +MAXPlanetary Gearbox Assembly

    Attach the MAXSpline Bearing Block assembly to the MAXTube using the spacers and screws. The screws will pass through the MAXTube internal spacers in the 30th and 24th holes, as well as both bearing block plates and the #10 spacers between them before threading into the MAXPlanetary Gearbox’s output.

    Note: The screws will pass through the MAXTube Internal Supports

    16 - #10-32 Button Head Screws x 3/8in

    Insert one MAXTube endcap into each end of the 12.5in piece of MAXTube and secure with screws.

    Make two of these.
    4 - #10-32 Ball Joint Rod End - Right-hand Threaded

    Insert one nut strip into each end of the MAXTube. Secure in the 3rd and 5th holes from the edge with screws at a perpendicular angle relative to each other. Then, twist in one ball joint rod end to each nut strip. At this time, screw them in all the way and hand tight so that they can be adjusted for length later.

    Make two of these.

    Attach the 32.5in support rods as shown to the MAXLift. Place one 1/8in spacer between the ball joint end rod and the MAXTube for both supports.
    2 - 1/2in Rounded Hex Shaft - 12in tapped
  • 1 - 1/2in Rounded Hex Shaft - 2in tapped

  • 2 - Shaft End Screws

  • Insert six bearings into the MAX plates and MAXTube, with MAXSpline spacers behind the bearings in the MAXPlates as shown. Slide the hex shafts into the bearings, with the 2in shaft in the middle bearings as shown. Secure the top shaft with a shaft end cap screw then ass a end shaft screw on the inside of the 2in hex shaft.

    6 - #10-32 Socket Head Screw x 3/4in

    Insert two MAXHubs into a compliant wheel and secure the hubs with two socket head screws. Assemble three of these wheels with hubs.

    8 - 2in - 1/2in Hex - Medium (Dark Gray) - Compliant Wheels
  • 3 - 3in Compliant Wheels from the previous step

  • 2 - 20DP Gear - 1/2in Hex - 50T

  • 2 - Shaft End Screws

  • On the top shaft slide on two 1/2in hex shaft spacers, then slide on an alternating 1/4in spacer and compliant wheel until you have eight wheels and nine 1/4in spacers, then add two more 1/2in spacers. On the middle shaft slide on the 50T gear and a 1/8in spacer then a shaft end screw. On the left side of the bottom shaft, slide on a 50t gear and a shaft end screw. On the right side slide on three 1/2in hex spacers, a 1/8in spacer, then alternate a 3in compliant wheel with two 1/2in spacers ending with an additional 1/2in spacer as shown.

    2 - #10 Spacer - 3/4in
  • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

  • 1 - 2 Piece 1/2" Hex Plastic Shaft Collar

  • Mount the MAXPlanetary system to the MAXTube with spacers on the inside of the MAXTube and the output shaft through the RT25 pulley. Slide a 1/2in bearing onto the output shaft and then secure with a 1/2in hex shaft collar.

    6 - #10-32 Button Head Hex Drive Screw x 2in
  • 6 - #10-32 Low Profile Nylon Lock Nut

  • Slide the sprocket onto the MAXSpline then install the MAXSpline shaft collar. Secure the sprocket to the shaft collar with the screws and nuts as shown.

    )
    6 - #10-32 Low Profile Nylon Lock Nut

    Install the MAXSpline shaft collar with the screws and nuts as shown.

    6 - Zip Ties

    Attach the sides of the hood by bolting through the MAX Pattern Plates or MAXTube on either side of the intake. Then, use zip ties to secure each corner for the top and bottom pieces as shown in the image.

    1 - 1/2in Hex Shaft Spacer - 1/4in
  • 1 - 1/2in Hex Shaft Spacer - 1/8in

  • 1 - Bushing - Plastic - 13.75mm ID - 1in OD

  • Insert two plastic bushings into each side of the MAXTube. Slide a 2in hex shaft through the bushings then slide a 1/4in spacer onto the left side as shown and a 1/8in spacer and shaft end screw on the right.

    1 - MAXHub - 1/2in Hex - Aluminum
  • 1 - #10-32 Button Head Screws x 3/4in

  • #10-32 Low Profile Nylon Lock Nut

  • Insert a structural and a 1/2in hex MAXHub into a MAXSpline Pillow Block and secure with a 3/4in screw and lock nut as shown.

    2 - 1/2in Rounded Hex Bearing - Flanged - 1in OD

    Slide the section MAXSpline shaft onto the hex shaft, then slide the two bearings onto hex shaft and into the MAXSpline as shown.

    1 - MAXHub - Structural
  • 1 - MAXHub - 1/2in Hex - Aluminum

  • 1 - #10-32 Button Head Screws x 3/4in

  • Slide into the MAXTube the internal spacer. Insert the MAXHubs and secure them with a screw as shown.

    1 - MAXSpline Spacer - 1/2in
  • 1 - MAXSpline Spacer - 1/8in

  • 1 - MAXSpline Shaft Collar

  • 1 - Shaft End Screw

  • Wrap a 88 tooth belt around the pulley on the MAXSpline. Slide onto the right MAXSpline the 1/8in and 1/2in spacer as shown. Slide the MAXTube from the previous step onto the MAXSpline and 1/2in hex as shown then secure the 1/2in hex shaft with a shaft end screw and the MAXSpline with a MAXSpline Shaft Collar.

    1 - 1/2in Hex Spacer - 1/2in
  • 2 - #10-32 Button Head Screws x 5/8in

  • 1 - RT25 Pulley - 1/2in Hex - 16T

  • Slide the 1/8in and 1/2in spacers onto the output shaft. Install the bearing block onto the MAXPlanetary Output with two screws. Slide the 16T pulley onto the output shaft.

    4 - #10-32 Button Head Screws x 2-1/2in
  • 4 - #10 Spacers - 3/4in

  • Wrap the 88 tooth belt around the 16T pulley. Insert a 1/2in bearing into a bearing block then use the two bearing blocks and the MAXPlanetary system from the last step to to mount the MAXPlanetary System and create tension on the belt.

    1 - #10 Socket Head Screw x 2-1/2in
  • 1 - #10-32 Low Profile Nylon Lock Nut

  • Secure the 1/2in MAXTube through the MAXSpline Spacer and MAXTube as shown.

    2 - #10-32 Low Profile Nylon Lock Nut

    Secure the 1/2in MAXTube with two nuts as shown, leave this loose enough for the MAXTube to roate around the screw.

    1 - #10-32 Ball Joint Rod End - Left-hand Threaded

    Secure the nut strip in MAXTube with three screws as shown. Screw the tie rod end in as shown.

    1 - #10 Spacers - 1/4in

    Lift the Elevator, then attach the Ball Intake brace to the Elevator with the nut and spacer on the outside of the elevator.

    Staying on Pitch
    Onshape CADarrow-up-right

    3/4in Dead Axle Tube:

    • 2x 26-3/4in (Tower Brace)

    3/4in Dead Axle Tube:

    • 2x 26-7/8in (Tower Brace)

    2x1 MAXTube with MAX Pattern:

    • 2x 13in

    • 2x 9in

    • 2x 23in (Stock Length)

    • 2x 31in (Stock Length)

  • 1x1 MAXTube:

    • 2x 13-3/8in (one end must have a hole 1/2in from the edge of the tube)

    • 1x 15in

  • 1x 18-1/2in

  • 1x 20-1/2in

  • 1x 20-3/4in

  • 1x 20-7/8in

  • 1x 23-1/4in

  • 1x 25-5/8in

  • MAXSpline Shaft:

    • 1x 22in

  • 3/4in Dead Axle Tube:

    • 1x 23-3/8in

  • #25 Chain:

    • 2x 8in (32 links)

    • 2x 46in (184 links- plus or minus a few links for the turnbuckles)

    • 2x 72in (288 links- plus or minus a few links for the turnbuckles)

  • 8) Fasten the assembly in place with #10-32 nylock nuts.

    9) Install a rounded hex bearing in the gear.

    10) Install a rounded hex bearing in the MAX Pattern Plate opposite the gear. Set aside the two completed structures.

    11) Slide seven 2in OD 1/2in hex bore compliant wheels onto the 15in long hex shaft.

    12) Place the two structures that you set aside in step 10 on either side of the hex shaft and insert the shaft into each of the MAXHubs.

    13) Fasten the hex shaft in place with a 1-1/4in long #10-32 button head screw on each end. Take care not to crush the 1x1 MAXTube when tightening the screws.

    14) Place the 15in long piece of 1x1 MAXTube between the two upright MAXTube 1x1s. Line the center row of holes up with the 10th hole down on the upright MAXTube 1x1s. This should mean the edge of the 15in MAXTube 1x1 is ~4-3/8in from the top end of the upright MAXTube 1x1s.

    15) Place 90 Degree Brackets on either side of the MAXTubes as shown and fasten in place with 3/16in rivets.

    8) Insert four 3in long #10-32 button head cap screws in the four corner holes of the MAX Pattern. Insert the screws through the sprocket first and then through the spacers.

    9) Install the spacer and sprocket stack on the joint formed by the MAX Pattern T bracket and 9in long MAXTube. The stack should be installed on the outboard side of the assembly and the four screws should be inserted into the holes in the available MAX Pattern. This joint should be left loose until later in the assembly process. Nuts may be added to the bolts by hand to prevent the screws from falling out during subsequent assembly steps, but the nuts will have to be removed eventually.

    10) Insert a Stepped Bushing in the 64T plate sprocket from the outboard side.

    11) Install a Stacked MAXSpline bracket onto the bottom of the 9in long MAXTube. The bracket should protrude on the rear side of the assembly as shown. Fasten the bracket in place with 3/16in rivets.

    12) Place a Stacked MAXSpline bracket onto the opposite side of the MAXTube from the bracket in the previous step. Insert a plastic 1/2in hex MAXHub into the bracket and into the MAXSpline in the MAXTube. Rotate the MAXHub so that the threaded hole is in line with the centerline of the tube and towards the bottom of the assembly.

    13) Fasten the Stacked MAXSpline bracket in place with 3/16in rivets. Ensure that the MAXHub stays inserted during the riveting process to ensure alignment.

    14) Insert a Structural MAXHub opposite the plastic MAXHub in the outboard Stacked MAX Pattern bracket. Rotate the MAXHub so that the threaded hole is in line with the centerline of the tube and towards the top of the assembly.

    15) Fasten the two MAXHubs together using one 1-1/4in long #10-32 socket head cap screw and one 1-1/2in long #10-32 button head cap screw. The socket head screw should be inserted through the plastic MAXHub and threaded into the Structural MAXHub. The button head screw should be inserted through the Structural MAXHub and threaded into the plastic MAXHub.

    16) Place two 1in long #10 spacers in between the Stacked MAX Pattern brackets in the locations shown and slide a 1-1/2in long #10-32 button head cap screw through each of them.

    17) Place a nylock nut on the top screw and tighten it down. The bottom screw will need to be left without a nut for a later assembly step, however, it can be temporarily retained with a hand-tight nut which can be removed later.

    8) Insert a Rounded Hex Bearing on the end of the MAXPlanetary output shaft. The bearing should slide onto the shaft and into the MAXSpline in the MAXTube.

    9) Install a Shaft End Screw at the end of the MAXPlanetary output shaft.

    10) Slide a Rounded Hex Bearing and a 1/8in long Hex Shaft Spacer onto the 20-7/8in long hex shaft. Take care that the flange of the bearing is oriented as shown.

    11) Insert the shaft through the 2nd MAXSpline in the tube and into the sprocket. Slide the shaft through so that some extra length protrudes out of the opposite side of the tube.

    12) Slide the bearing into the MAXSpline in the tube.

    13) Place a bearing on the end of the protruding hex shaft.

    14) Slide the bearing down the shaft and press it into the MAXSpline in the tube. If necessary, use the hex shaft as a lever to tension the chain while sliding the bearing into place.

    15) Push the hex shaft until it is flush with the bearing and install a Shaft End Screw at the end of the shaft.

    16) Install a Structural MAXHub in the first hole on the MAXTube, on the face opposite from the MAXPlanetary. This side is the “outboard” side. Rotate the hub so that the threaded hole is aligned with the centerline of the tube and located on the right side when viewing the hub from the outboard side of the tube.

    17) Install a plastic 1/2in Hex MAXHub opposite of the structural MAXHub on the inboard side of the tube. Rotate the hub so that the threaded hole is aligned with the centerline of the tube and located on the right side when viewing the hub from the inboard side of the tube.

    18) Fasten the two MAXHubs together with a combination of a 1in long #10-32 socket hex cap screw and a 1in long #10-32 button head cap screw. The socket head screw passes through the plastic MAXHub and threads into the Structural MAXHub. The button head screw passes through the Structural MAXHub and threads into the plastic MAXHub. Take care not to over-tighten the screws and damage the tube or the MAXHubs.

    19) Place a MAX Pattern T bracket on either side of the MAXTube. Line the brackets up with the last hole (on the opposite end of the tube from the MAXHubs) with the leg of the brackets facing downward. Fasten the brackets in place with 3/16in rivets.

    20) Insert the end of the 9in long 2x1 MAXTube with MAX Pattern between the T brackets.

    21) Stack up two MAXSpline Spacers with MAX Pattern and one 64T #25 Plate Sprocket. Align the MAX Patterns in all three parts.

    22) Insert four 3in long #10-32 button head cap screws in the four corner holes of the MAX Pattern. Insert the screws through the sprocket first and then through the spacers.

    23) Install the spacer and sprocket stack on the joint formed by the MAX Pattern T bracket and 9in long MAXTube. The stack should be installed on the outboard side of the assembly and the four screws inserted into the holes in the available MAX Pattern. This joint should be left loose until later in the assembly process. Nuts may be added to the bolts by hand to prevent the screws from falling out during subsequent assembly steps, but the nuts will have to be removed eventually.

    24) Insert a Stepped Bushing in the 64T plate sprocket from the outboard side.

    25) Install a Stacked MAXSpline bracket onto the bottom of the 9in long MAXTube. The bracket should protrude on the rear side of the assembly as shown. Fasten the bracket in place with 3/16in rivets.

    26) Place a Stacked MAXSpline bracket onto the opposite side of the MAXTube from the bracket in the previous step. Insert a plastic 1/2in hex MAXHub into the bracket and into the MAXSpline in the MAXTube. Rotate the MAXHub so that the threaded hole is in line with the centerline of the tube and towards the bottom of the assembly.

    27) Fasten the Stacked MAXSpline bracket in place with 3/16in rivets. Ensure that the MAXHub stays inserted during the riveting process to ensure alignment.

    28) Insert a Structural MAXHub opposite the plastic MAXHub in the outboard Stacked MAX Pattern bracket. Clock the MAXHub so that the threaded hole is in line with the centerline of the tube and towards the top of the assembly.

    29) Fasten the two MAXHubs together using one 1-1/4in long #10-32 socket head cap screw and one 1-1/2in long #10-32 button head cap screw. The socket head screw should be inserted through the plastic MAXHub and threaded into the Structural MAXHub. The button head screw should be inserted through the Structural MAXHub and threaded into the plastic MAXHub.

    30) Place two 1in long #10 spacers in between the Stacked MAX Pattern brackets in the locations shown and slide a 1-1/2in long #10-32 button head cap screw through each of them.

    31) Place a nylock nut on the top screw and tighten it down. The bottom screw will need to be left without a nut for a later assembly step, however, it can be temporarily retained with a hand-tight nut which can be removed later.

    8) Push the components up against the right side structure assembly and tighten the collar down.

    9) Slide the following components onto the 18-1/2in long rounded hex shaft in order (leave these components loose on the shaft): a. 1x 1/2in Hex Shaft Collar b. 1x 3in Omni Wheel (with installed bearings) c. 1x 1/2in Long Shaft Spacer

    10) Insert the 20-3/4in long hex shaft into the MAXHub at the bottom of the right side structure assembly.

    11) Fasten the end of the hex shaft in place with a 1/2in long #10-32 button head cap screw.

    12) Slide seven 2in OD 1/2in hex bore compliant wheels onto the 20-3/4in long hex shaft. Space the wheels so that they match up with the wheels assembled onto the moving gripper jaw earlier.

    13) Slide the following components in order onto the jaw powertrain hex shaft: a. 1x 1/16in long Shaft Spacer b. 1x 1/8in long Shaft Spacer c. 1x 20T gear (Note which direction the small notch on the boss of the gear is facing when it is installed. It will be aligned with one of the corners of the hex shaft.) d. 1x 1/2in Shaft Spacer e. 1x 1/2in Hex Shaft Collar

    14) Push the components against the bearing and tighten the shaft collar.

    15) Slide the following components in order onto the jaw powertrain hex shaft (leave these components loose on the shaft): a. 1x 1/2in Hex Shaft Collar b. 1x 1/2in Shaft Spacer c. 1x 20T gear (The alignment notch on this gear must be facing the same direction as the other 20T gear.) d. 1x 1/8in long Shaft Spacer e. 1x 1/16in long Shaft Spacer

    16) Insert the 20-3/4in long hex shaft into the MAXHub at the top of the right side structure assembly.

    17) Fasten the end of the hex shaft in place with a 1/2in long #10-32 button head cap screw.

    8) Fasten the shaft collar in place with four nylock nuts. Alternate between tightening the nuts and tightening the two shaft collar screws.

    9) Push the loose components on the omni wheel shaft up against the left side structure assembly and tighten the shaft collar.

    10) Slide the loose components on the jaw powertrain shaft up against the bearing in the left side structure assembly. Ensure that the gear meshes with the gear on the moving gripper jaw. If the gears do not mesh, go back and check that the alignment notches on both gears are facing the same direction.

    11) Tighten the shaft collar to hold the components in place on the jaw powertrain shaft.

    8) Insert a Rounded Hex Bearing in the outside of each 31in MAXTube aligned with the sprockets.

    9) Install Structural MAXHubs on either side of each of the 31in MAXTubes on the end opposite the sprockets.

    8) Build two of the following: a. Align the MAXSpline and holes of a 64T #25 chain plate sprocket and a MAXSpline Spacer with Holes. b. Insert an Aluminum MAXHub into the MAXSplines from the sprocket side. c. Insert four 1-5/8in #10-32 button head screws through the four holes as shown.

    9) Insert the sprocket and spacer assemblies from the outside into the top MAX Pattern instance on the 23in long MAXTubes.

    10) Add nuts to the screws and gently tighten them down. Take care not to overtighten the screws and crush the tube.

    11) Insert an Aluminum MAXHub in the inside of each 23in MAXTube aligned with the sprockets. Rotate the MAXHubs so that their tapped holes are turned 180 degrees from the tapped holes on the hubs on the other side of the tube.

    12) Retain the MAXHubs with 1-1/4in long #10-32 socket head screws inserted from either side.

    13) Assemble a MAXPlanetary with a 48:1 ratio. Install the 3in long hex shaft (that ships with the gearbox) in the output stage. Ensure that the shaft is retained in the output stage using the button head screw included with the gearbox. If you are unsure how to do this, find directions here:

    14) Insert the MAXPlanetary in the bottom MAXSpline on the upright tube that will become the left side of the robot.

    15) Install a Rounded Hex Bearing to support and align the shaft.

    16) Fasten the MAXPlanetary in place with two 1-1/4in long #10-32 button head screws. Take care when tightening the screws to avoid crushing the tube.

    17) Slide a 1/16in wide Shaft Spacer onto the gearbox shaft.

    18) Insert two Rounded Hex Bearings on the insides of the upright tubes (one bearing in each tube) and one Rounded Hex Bearing in the outside of the right side tube.

    19) Insert the 23-1/4in long hex shaft through the bearing on the left side upright tube. Do not slide the shaft all the way through to the right side bearing.

    20) Slide two shaft collars onto the hex shaft (between the two upright tubes). Leave the shaft collars loose on the shaft.

    21) Slide (in order) one Rounded Hex Bearing and one 1/16in Shaft Spacer onto the 23-1/4in hex shaft on the left side end of the shaft. Do not insert the bearing into the MAXSpline in the tube yet.

    22) Form one of the 8in long pieces of #25 chain into a loop. This can be accomplished with a chain tool or by removing an extra link and using a connecting link.

    23) Loop the chain around one 16T #25 single chain sprocket and one 16T #25 double chain sprocket.

    24) Slide the chain and sprockets onto the ends of the two hex shafts on the left side. The single sprocket goes on the gearbox shaft and the double sprocket goes on the 23-1/4in long shaft. The unused side of the double sprocket should be placed on the outside. Make note of what orientation the alignment notch is on the double sprocket (it will be aligned with one of the corners of the hex shaft).

    25) Slide both sprockets along with the bearing and spacers towards the tube. Insert the bearing into the MAXSpline and ensure all the components are fully seated against the faces of the bearing. It may be necessary to apply tension to the chain by pushing on the opposite end of the 23-1/4in hex shaft.

    26) Install a shaft collar on the gearbox shaft.

    27) Slide the 23-1/4in hex shaft through the bearings in the right side upright tube. Take care not to allow the bearing on the inside of the left upright to pop out while sliding the shaft. Slide the shaft until its end is flush with the face of the double sprocket.

    28) Install one 1/16in wide, one 1/8in wide, and one 1/4in wide Shaft Spacer onto the right side end of the 23-1/4 hex shaft.

    29) Install a 16T #25 chain sprocket on the end of the shaft up against the spacers. Ensure that the alignment notch on this sprocket is oriented the same direction as the alignment notch on the double sprocket on the other end of the shaft.

    30) Retain the 23-1/4in hex shaft with a Shaft End Screw on either end.

    31) Push the shaft collars up against the inside bearings on each upright and tighten them down.

    32) Press one right hand Tube Nut into one end of the “Tower Brace” Dead Axle Tube. Push the tube nut in so the barbs are slightly below flush, but do not push it in further than necessary.

    33) Press one left hand Tube Nut into the opposite end of the tower brace. Push the tube nut in so the barbs are slightly below flush but do not push it in further than necessary. Make a mark on the tube (e.g. with a permanent marker or a piece of tape) which end is the left hand end.

    34) Install (in order) one right hand Jam Nut and one Oversize #10 Washer onto a right hand Ball Joint Rod End.

    35) Thread the rod end into the right hand tube nut on the tower brace tube. Leave the rod end and nut loose.

    36) Install (in order) one left hand Jam Nut and one Oversize #10 Washer onto a left hand Ball Joint Rod End.

    37) Thread the rod end into the left hand tube nut on the tower brace tube. Leave the rod end and nut loose. Repeat steps 32-37 until you have two of these structures, then set them aside.

    38) Insert two 1-5/8in long #10-32 button head screws (one in each side) into holes in the upright tubes shown below.

    39) Slide two 1/8in long #10 spacers onto the ends of the screws in the uprights (one in each side).

    40) Install the right hand ends of the tower brace assemblies onto the ends of the screws in the uprights.

    41) Install nylock nuts onto the screws to fasten the tower braces in place. Take care not to overtighten the screws and crush the tubes.

    8) Loop the two 184-link chains around the outer 64T sprockets at the top of the robot and the exposed 16T double sprockets at the bottom. Position the chain so the two ends meet as close to the bottom sprocket as possible on the rear side of the tower.

    9) Fasten two of the Chain Turnbuckles to one end of each chain (one turnbuckle per chain) with connecting links.

    10) Make note of where the chain lines up on the turnbuckle and remove any extra links as necessary to bring the chain into the range where the turnbuckle can tension it. Note that the turnbuckle can only be adjusted inwards at this point, so the chain will likely be too long even after removing links. Also note that the connecting links require a narrow link at the end of the chain.

    11) Fasten the remaining ends of the Chain Turnbuckles to the remaining ends of the chains with connecting links.

    12) Adjust the turnbuckles to tension the chain. The mechanism will benefit from a very tight chain, but take care to avoid over-tightening and damaging other motion components (bearings, shafts, gearboxes, etc.). If the chain turnbuckles reach their fully retracted positions and the chain isn’t tight, repeat the last few steps to remove links from the chain and reattempt tensioning.

    13) Position the gripper so that the top tube is inclined by about 30-40 degrees from level.

    14) Loop the two 288-link chains around the inner 64T sprockets at the top of the robot and the 64T sprockets on the gripper. Position the chain so the two ends meet as close to the gripper sprocket as possible on the top side of the arm.

    15) Fasten two of the Chain Turnbuckles to one end of each chain (one turnbuckle per chain) with connecting links.

    16) Make note of where the chain lines up on the turnbuckle and remove any extra links as necessary to bring the chain into the range where the turnbuckle can tension it. Note that the turnbuckle can only be adjusted inwards at this point, so the chain will likely be too long even after removing links. Also note that the connecting links require a narrow link at the end of the chain.

    17) Fasten the remaining ends of the Chain Turnbuckles to the remaining ends of the chains with connecting links.

    18) Adjust the turnbuckles to tension the chain. The mechanism will benefit from a very tight chain but take care to avoid over-tightening and damaging other motion components (bearings, shafts, gearboxes, etc.). If the chain turnbuckles reach their fully retracted positions and the chain isn’t tight, repeat the last few steps to remove links from the chain and reattempt tensioning.

    Build TWO of the following structures (described in steps 1-10).

    1) Take the 13-3/8in long length of 1x1 MAXTube, and locate the end of the tube with a hole 1/2in from the end. This is the bottom end of the tube.

    2) Fasten a plastic 1/2in hex MAXHub to the bottom end of the 1x1 MAXTube using 1-1/2in long #10-32 socket head cap screws and nylock nuts. Tighten the screws very gently to avoid crushing the tube.

    3) Match up the hole patterns on a 60T MAXSpline gear and a 2-position MAX Pattern Plate.

    4) Insert four 1-5/8in long #10-32 button head cap screws through the gear and plate as shown. Three of the screws should pass through both the gear and the plate, and one screw goes through the plate only.

    5) Slide the 1x1 MAXTube onto the two lower screws, with the MAXHub on the opposite side of the assembly from the gear.

    6) Install two 1in long #10 plastic spacers on the top two screws.

    1) Install two bearings into the 13in long 2x1 MAXTube with MAX Pattern. Place the bearings on either side of the tube, in the second hole from the end.

    2) Install a Structural MAXHub on one side of the tube. This side is now the “outboard” side. Rotate the hub so that the threaded hole is aligned with the centerline of the tube and is located on the left side when viewing the hub from the outboard side of the tube.

    3) Install a plastic 1/2in Hex MAXHub opposite the structural MAXHub on the "inboard" (or opposite) side of the tube. Rotate the hub so that the threaded hole is aligned with the centerline of the tube and is located on the left side when viewing the hub from the inboard side of the tube.

    4) Fasten the two MAXHubs together with a combination of a 1in long #10-32 socket hex cap screw and a 1in long #10-32 button head cap screw. The socket head screw passes through the plastic MAXHub and threads into the Structural MAXHub. The button head screw passes through the Structural MAXHub and threads into the plastic MAXHub. Take care not to over-tighten the screws and damage the tube or the MAXHubs.

    5) Place a MAX Pattern T bracket on either side of the MAXTube. Line the brackets up with the last hole (on the opposite end of the tube from the MAXHubs) with the leg of the brackets facing downward. Fasten the brackets in place with 3/16in rivets.

    6) Insert the end of the 9in long 2x1 MAXTube with MAX Pattern between the T brackets.

    1) Assemble a MAXPlanetary with a 48:1 ratio. Install the 1-1/2in long hex shaft in the output stage, instead of the shaft that ships with the gearbox. Ensure that the shaft is retained in the output stage using the button head screw included with the gearbox. If you are unsure how to do this, find directions here: MAXPlanetary Assembly Instructionsarrow-up-right

    2) Slide one 1/4in long and one 1/8in long Hex Shaft Spacer onto the MAXPlanetary output shaft.

    3) Form one of the 8in long pieces of #25 chain into a loop. This can be accomplished with a chain tool or by removing an extra link and using a connecting link.

    4) Loop the chain around two 16T sprockets.

    5) Slide the chain and sprockets inside one of the 13in long MAX Pattern MAXTubes. Roughly line the sprockets up with the 2nd and 3rd MAXSplines from the end of the tube.

    6) Insert the MAXPlanetary output shaft through the 3rd MAXSpline on the tube and into the rearmost sprocket. Line up the mounting holes on the front of the gearbox with the MAX Pattern holes. The side of the tube that the MAXPlanetary is installed on is the “inboard” side.

    1) Insert the 22in long piece of MAXSpline Shaft into the right side structure assembly on the MAXSpline with the sprocket and spacer stackup. The MAXSpline Shaft should be pressed in until it is bottomed out on the stepped bushing in the sprocket. Take care to seat the MAXSpline shaft fully without pushing the bushing out of the sprocket.

    2) Install a MAXSpline shaft collar on the MAXSpline Shaft so that the holes in the collar line up with the holes in the MAX Pattern T bracket on the structure. Slide the shaft collar into position so that the four screws from the structure pass through the shaft collar.

    3) Fasten the shaft collar in place with four nylock nuts. Alternate between tightening the nuts and tightening the two shaft collar screws.

    4) Install a second MAXSpline shaft collar on the MAXSpline Shaft. Leave the collar loose for use later.

    5) Install rounded hex bearings in either side of two 3in Omni Wheels.

    6) Install one end of the 18-1/2in long Rounded Hex Shaft onto the exposed end of the 1-1/2in long #10-32 Button Head Screw at the bottom of the right side structure assembly. Tighten the screw.

    1) Slide one 1/16in long Shaft Spacer onto the frontmost shaft of the gripper assembly (the jaw pivot shaft).

    2) Slide the moving gripper jaw onto the hex shaft and up against the spacer. Ensure that the gear on the jaw meshes with the gear on the jaw powertrain shaft.

    3) Slide one 1/16in long Shaft Spacer onto the jaw pivot hex shaft.

    4) Mate the left side structure assembly with the gripper assembly. The structure will connect with the existing assembly at five points:

    • Jaw pivot shaft - Bottom out on the structural MAXHub on the front of the left side structure assembly.

    • Jaw powertrain shaft - Pass the shaft through the two bearings on the left side structure assembly.

    • MAXSpline shaft - Pressed into the proper MAXSpline on the left side structure assembly until it is bottomed out on the stepped bushing in the sprocket.

    • Lower compliant wheel shaft - Bottom out on the structural MAXHub at the bottom of the left side structure assembly.

    • Omni wheel shaft - Mate with the loose screw on the bottom of the left side structure assembly. Tighten this screw down.

    5) Retain the jaw pivot shaft and the lower compliant wheel shaft with 1/2in long #10-32 button head cap screws.

    6) Retain the jaw powertrain shaft with a Shaft End Screw.

    1) Install two tube nuts in either end of the 23-3/8in long 3/4 Dead Axle Tube.

    2) Set this assembly aside.

    1) Arrange two 31in long MAXTubes with MAX Pattern and one 23-1/2in long 2x1 Light MAXTube on a flat surface as shown. The 23-1/2in long tube forms a crossmember that should be offset from the ends of the 31in long tubes by 8in.

    2) Line up four 90 Degree brackets as shown (top and bottom) and rivet them in place.

    3) Build two of the following structures from steps 3-5. Align the MAXSpline and holes of a 64T #25 chain plate sprocket and a MAXSpline Spacer with Holes.

    4) Insert a Rounded Hex Bearing into the MAXSplines from the sprocket side.

    5) Insert four 1-5/8in #10-32 button head screws through the four holes as shown.

    6) Insert the two sprocket and spacer assemblies from steps 3-5 the inside into the first MAX Pattern instance on the 31in long MAXTubes.

    1) Insert the 3/4in Dead Axle Tube assembly through the bushings in the gripper assembly. Line it up so it protrudes an equal amount on either side.

    2) Install external retaining rings on either side of the tube. Ensure that the retaining rings fit tightly. If a tighter fit is required, the teeth of the retaining ring can be tweaked with a pair of pliers to grip tighter.

    3) Insert the gripper assembly between the tubes of the arm assembly and line the Dead Axle Tube up with the Structural MAXHubs on the arm as shown. Ensure that the gripper is oriented as shown (facing “inwards” towards the arm).

    4) Fasten the Dead Axle Tube in place with a 1-5/8in long #10-32 button head screw on either side.

    1) Build two of the following: a. Insert a MAXTube Endcap into each end of the “Tower Riser” tubes (refer to the Cutting and Tapping section for the lengths depending on the type of drivetrain being used). b. Secure the endcaps in place with eight (8) 3/8in long #10-32 button head screws (four in each endcap).

    2) Space the “Tower Risers” evenly underneath the “Tower Bottom Crossbar” so that the inside faces of the risers are the correct distance apart and they are the same distance from the ends of the bottom crossbar. See the following list for how far apart the risers should be spaced (inside to inside) depending on the drivetrain type:

    • ION WCD: 20-1/2in

    • KOP Drivetrain: 18-1/2in

    3) Screw the tower risers in place with six 3/8in long #10-32 button head screws (three per riser) from inside the bottom crossbar.

    4) Set up two 23in long 2x1 MAXTubes with MAX Pattern vertically on the ends of the “Tower Bottom Crossbar” so that the tubes are 19-1/2in apart (inside to inside) and spaced evenly from either side of the bottom crossbar.

    5) Line up 90 Degree brackets on both sides of the tubes on the corners of the structure and rivet them in place as shown.

    6) Position the 19-1/2in long 2x1 Light MAXTube between the upright tubes so that it forms a crossbar with its top surface 6in from the top ends of the upright tubes.

    1) Place a 2x1 MAXTube Endcap on either drive rail of the drivetrain towards the rear. The center of the rearmost hole on the endcap should be 5-1/2in from the rear surface of the drivetrain frame.

    2) Fasten the endcap in place with four 2-1/2in long #10-32 button head screws (two per endcap) from the bottom of the drive rail.

    3) Set the tower assembly onto the drivetrain so that the front of the tower tubes are 3-1/2in from the front surface of the drivetrain frame.

    4) Fasten the tower risers in place with four 2-1/2in long #10-32 button head screws (two per riser) from the bottom of the drive rail.

    5) Use two 1/2in long #10-32 button head screws (one per side) to fasten the ends of the tower braces to the rearmost hole on the inside surface of the endcaps attached to the frame. It may be necessary to adjust the length of the tower braces (by rotating the 3/4in tube while holding the free rod end still) in order to get the rod ends to line up with the holes in the endcaps.

    6) Tighten the tower braces by rotating the 3/4in tubes so that braces are pulling on the tower (not pushing). Only a small amount of force is required in order to provide adequate support to the tower.

    1) Set the tower assembly onto the drivetrain so that the front of the tower tubes are approximately 3-3/16in from the front surface of the drivetrain frame (this is an approximate number- the most important thing is that the holes line up between the drivetrain and tower riser endcaps).

    2) Fasten the tower risers in place with four 1/2in long #10-32 button head screws (two per riser) from the underside of the top flange of the inner drive rails. It may be necessary to remove the front wheel to perform this installation.

    3) Use two 3/4in long #10-32 button head screws (one per side) and nylock nuts to fasten the ends of the tower braces to the top 0.201in hole on the inside face of the inner drive rails (see image). It may be necessary to adjust the length of the tower braces (by rotating the 3/4in tube while holding the free rod end still) in order to get the rod ends to line up with the holes in the drivetrain.

    4) Tighten the tower braces by rotating the 3/4in tubes so that braces are pulling on the tower (not pushing). Only a small amount of force is required in order to provide adequate support to the tower.

    5) Lock the tower braces in place by tightening the jam nuts on either side of the braces while holding the 3/4in tubes still.

    1) Slide the 25-5/8in long hex shaft through one side of the bearings in the arm assembly. Only about 1/16in should be protruding on the inside of the inner bearing.

    2) Slide a spare piece of hex shaft through the bearings on the other side of the arm assembly with a similar 1/16in protruding on the inside of the inner bearing.

    3) Slide 1/16in wide Shaft Spacers onto the exposed shafts.

    4) Line the shafts up with the MAXHubs at the top of the tower.

    5) Push the 25-5/8in shaft through the MAXHubs across the tower structure and through the MAXHubs on the other side. Allow the shaft to push the spare hex shaft out of the way so that the spacer ends up on the 25-5/8in shaft. Finally, pass the shaft through the bearings on the other side so that the shaft is flush with the outer bearing.

    6) Retain the shaft with two Shaft End Screws.

    2023 REV ION FRC West Coast Drivetrain Build Guidearrow-up-right
    West Coast Drivetrainarrow-up-right
    All 1 inch sides of MAXTube extrusion feature #10 clearance holes spaced on a 1/2 inch pitch. Plan all cuts using a side with a 1/2 in pitch. On ONE end of each piece of structural tubing, there must be one complete hole within .25-.50 inches of the end.
    Example Cut Images
    1x1 MAXTube Cut Example for Universal Drivetrain

    7) Place a second 2-position MAX Pattern Plate on the opposite side of the 1x1 MAXTube with the screws inserted through the proper holes.

    7) Stack up two MAXSpline Spacers with MAX Pattern and one 64T #25 Plate Sprocket. Align the MAX Patterns in all three parts.

    7) Mount the MAXPlanetary with two 1/2in long #10-32 button head cap screws installed through the inner wall of the MAXTube. Small pliers may be necessary to insert these screws.

    7) Slide the following components onto the 18-1/2in long rounded hex shaft in order: a. 1x 1/2in Long Shaft Spacer b. 1x 3in Omni Wheel (with installed bearings) c. 1x 1/2in Hex Shaft Collar

    7) Slide the loose MAXSpline shaft collar on the MAXSpline Shaft into position so that the four screws from the structure pass through the shaft collar.

    7) Add nuts to the screws and gently tighten them down. Take care not to overtighten the screws and crush the tube.

    7) Line up 90 Degree brackets on both sides of the tube and rivet them in place as shown.

    7) Lock the tower braces in place by tightening the jam nuts on either side of the braces while holding the 3/4in tubes still.

    7) Extend four Chain Turnbuckles to their fully extended size.

    MAXPlanetary Assembly Instructionsarrow-up-right

    2026 REV ION FRC Starter Bot Build Guide

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    Subassembly Shortcuts

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    Component Assemblies

    Before beginning the build guide for each assembly, please make sure that you have completed the subassemblies necessary for that build. Below is a table of contents for subassemblies, categorized by the assembly for which they are needed.

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    4in EasySwerve

    Follow this link to the , assembly four Bottom Motor Orientation modules.

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    Single RT25 Plastic Pulley Kit - MAXSpline - 24 Tooth

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    Single RT25 Plastic Pulley - MAXSpline - 24 Tooth with MAX Hubs

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    Double RT25 Plastic Pulley Kit - MAXSpline - 24 Tooth

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    Conveyor Shaft

    Complete this assembly after the above Single RT25 Plastic Pulley Kit - MAXSpline - 24 Tooth assemblies.

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    Conveyor Motor

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    Drivetrain

    chevron-rightMaterials Neededhashtag

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    Tools

    • Allen Keys

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    Conveyor

    chevron-rightMaterials Neededhashtag

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    Tools

    • Allen Keys

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    Intake

    chevron-rightMaterials Neededhashtag

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    Tools

    • Allen Keys

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    Launcher

    chevron-rightMaterials Neededhashtag

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    Tools

    • Allen Keys

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    Left Wall

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    Tools

    • Allen Keys

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    Right Wall

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    Tools

    • Allen Keys

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    Final Assembly

    chevron-rightMaterials Neededhashtag

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    Tools

    • Allen Keys

  • 1/8 in

  • 2.5 mm (for Docking the SPARK Flexes)

  • Wrench - Combination, or Socket

    • 3/8 in

  • Saw to cut polycarbonate sheet and MAXTube if needed

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    Subsystem Bill of Materials (EasySwerve Configuration)

    Note: see MAXSwerve Configuration steps for any changes to cut lengths or part quantity.

    Part number
    Description
    Part QTY

    REV-21-3006

    4in EasySwerve Module

    4

    REV-11-3174

    Through Bore Encoder V2

    4

    REV-21-3289

    MAXTube - 1/2 x 1/2

    2 Pieces - 25in each

    REV-21-3410

    Polycarbonate Sheet - 3mm - 1/2in Grid Pattern - 47in x 23in

  • 1/8 in

  • 5/32 in

  • 2.5 mm (for Docking the SPARK Flexes)

  • Wrench - Combination, or Socket

    • 3/8 in

  • Saw to cut MAXTube if needed

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    Subsystem Bill of Materials

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    Quantity of listed parts needed coming soon!

    SKU

    REV-21-1135

    1/2in Rounded Hex Shaft

    REV-21-1583

    1in Joining Bracket V1

    REV-21-1916-PK4

    Flanged Bearing for 1/2in Rounded Hex

    REV-21-2005-PK10

    1/2in Hex Shaft Spacer - 1/4in

    REV-21-2037-PK2

    MAXHub - 1/2in Hex - Aluminum

    REV-21-2085-PK10

    #10 Spacer, 0.125in Long

    1. Get:

    • 1 - Conveyor Shaft Assembly

    • 1 - MAXSpline Spacer - 1/8in

    1. Get:

    • 1 - Double RT25 Plastic Pulley - MAXSpline - 24 Tooth

    Add a 24T Double Pulley to the MAXSpline shaft.

    1. Get:

    • 1 - MAXSpline Shaft Collar - 2-Piece - Aluminum

    Secure the pulleys and spacers along the MAXSpline shaft with a MAXSpline Shaft Collar.

    1. Get:

    • 2 - 1/2in Rounded Hex Bearing - Flanged - 1in OD

    Insert one bearing into each end of the MAXSpline Shaft.

    1. Get:

    • 1 - 1/2in Rounded Hex Shaft Cut to 12.75in

    Slide the Hex Shaft through the bearings and the MAXSpline Shaft. Set this assembly aside.

    1. Get:

    • 1 - Conveyor Shaft Assembly

    • 1 - MAXSpline Spacer - 1/8in

    1. Get:

    • 1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth

    Add a 24T Single Pulley to the MAXSpline shaft.

    1. Get:

    • 1 - MAXSpline Shaft Collar - 2-Piece - Aluminum

    Secure the pulleys and spacers along the MAXSpline shaft with a MAXSpline Shaft Collar.

    1. Get:

    • 2 - 1/2in Rounded Hex Bearing - Flanged - 1in OD

    Insert one bearing into each end of the MAXSpline Shaft.

    1. Get:

    • 1 - 1/2in Rounded Hex Shaft Cut to 12.75in

    Slide the Hex Shaft through the bearings and the MAXSpline Shaft.

    1. Get:

    • 6 - RT25 Belt - 1/2in Width - 168 Tooth

    • Finished assemblies from Steps 12 and 17

    1. Get:

    • 1 - RT25 Belt - 1/2in Width - 56 Tooth

    • 1 - RT25 Belt - 1/2in Width - 168 Tooth

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1/2in

    Slot the 1/2 in hex shafts that support the conveyor shafts into the MAXHubs on the assembly from step 7. Secure them through the structural MAXHub using screws. Set this aside

    1. Get:

    • 1 - MAXTube - 2x1 - MAX Pattern Cut to 25in

    • 1 - MAXTube Endcap - 2x1 - 1/8in Wall

    1. Get:

    • 1 - MAXTube Endcap - 2x1 - 1/8in Wall

    • 4 - Button Head Hex Drive Screw #10-32 x 3/8in

    1. Get:

    • 2 - MAXHub - 1/2in Hex - Aluminum

    Insert a MAXHub into the first MAXSpline bore from the right and another into the third MAXSpline bore from the left.

    1. Get:

    • 2 - MAXHub - Structural

    Insert 2 structural MAXHubs on the opposite side of the 1/2in Hex MAXHub. When this step is done, the left face will have two 1/2in Hex MAXHubs showing and the right face will have Structural MAXHubs.

    Note: This step recently changed!

    25. Get:

    • 1 - 1in Bracket - 90deg - Sharp Interior

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    Note: Step 25.5 includes additional 180deg brackets not included in the BOM. It was replaced by the current step 25 on 2/6/26

    25.5. Get:

    • 1 - 1in Bracket - 180deg

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1/2in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    Note: This step recently changed! If using 180deg brackets instead of 90deg brackets, follow step 27.5

    1. Get:

    • 1 - 1/2in Rounded Hex Shaft Cut to 13in

    Note: Step 27.5 includes additional 180deg brackets not included in the BOM. It was replaced by the current step 27 on 2/6/26

    27.5. Get:

    • 1 - 1/2in Rounded Hex Shaft Cut to 13in

    • 2 - Button Head Hex Drive Screw #10-32 x 1/2in

    1. Get:

    • 1 - MAXTube Endcap - 2x1 - 1/8in Wall

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/4in

    1. Get:

    • 2 - 1in Bracket - External 3-4-5 - Steep

    • 4 - Button Head Hex Drive Screw #10-32 x 1/2in

    1. Get:

    • 1 - MAXTube - 1x1 - 1/8in Wall - Grid Pattern Cut to 6.5in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 2 - 1in Bracket - Internal 3-4-5 - Steep

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - MAXTube - 1x1 - 1/8in Wall - Grid Pattern Cut to 6in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - MAXTube Endcap - 1x1 - 1/8in Wall

    • 2 - Button Head Hex Drive Screw #10-32 x 1/2in

    1. Get:

    • 1 - 1in Bracket - T

    • 1 - Button Head Hex Drive Screw #10-32 x 1/2in

    1. Get:

    • 2 - 1in Bracket - 180deg

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - MAXTube Endcap - 2x1 - 1/8in Wall

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/4in

    1. Get:

    • 2 - 1in Bracket - External 3-4-5 - Steep

    • 4 - Button Head Hex Drive Screw #10-32 x 1/2in

    1. Get:

    • 1 - MAXTube - 1x1 - 1/8in Wall - Grid Pattern Cut to 6.5in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 2 - 1in Bracket - Internal 3-4-5 - Steep

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - MAXTube - 1x1 - 1/8in Wall - Grid Pattern Cut to 6in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - MAXTube Endcap - 1x1 - 1/8in Wall

    • 2 - Button Head Hex Drive Screw #10-32 x 1/2in

    1. Get:

    • 1 - 1in Bracket - T

    • 1 - Button Head Hex Drive Screw #10-32 x 1/2in

    1. Get:

    • 2 - 1in Bracket - 180deg

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

  • 1/8 in

  • 5/32 in

  • 2.5 mm (for Docking the SPARK Flexes)

  • Wrench - Combination, or Socket

    • 3/8 in

  • Saw to cut 1/2in Rounded Hex Shaft and MAXTube if needed

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    SKU
    Description

    REV-21-1135

    1/2in Rounded Hex Shaft

    REV-21-1916-PK4

    Flanged Bearing for 1/2in Rounded Hex

    REV-21-2003-PK10

    1/2in Hex Shaft Spacer - 1/16in

    REV-21-2004-PK10

    1/2in Hex Shaft Spacer - 1/8in

    REV-21-2005-PK10

    1/2in Hex Shaft Spacer - 1/4in

    REV-21-2029-PK4

    2in Compliant Wheel - 1/2in Hex Bore - Soft (Light Gray)

    1. Get:

    • 1 - Button Head Hex Drive Screw #10-32 x 2-1/4in

    • 1 - #10 Spacer - 1/4in

    1. Get:

    • 1 - Button Head Hex Drive Screw #10-32 x 2-1/4in

    • 1 - #10 Spacer - 1/4in

    1. Get:

    • 1 - 1/2in Rounded Hex Shaft Cut to 18-7/16

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/4in

    1. Get:

    • 2 - MAXTube - 2x1 - 1/8in Wall - MAX Pattern - 1-Pos (3in)

    • 2 - MAXTube Endcap - 2x1 - 1/8in Wall

    1. Get:

    • 4 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    Connect one small MAXTube assembly to the top of each 2x1 MAXTube of the intake. Use two screws centered around the top 1/2in hex shaft to secure with the MAXTube endcap. Set aside.

    1. Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 16.5in

    • 3 - MAXTube Internal Support - 1x1 - 1/16in Wall

    1. Get:

    • 2 - 1in Bracket - 90deg

    • 3 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 2in

    • 2 - MAXTube Internal Support - 1x1 - 1/16in Wall

    1. Get:

    • 1 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 1 - #10-32 Low Profile Nylon Lock Nut

    1. Get:

    • 1 - MAXTube Internal Support - 1x1 - 1/16in Wall

    Add one MAXTube Internal Support to the long section of 1 x 1 MAXTube as shown.

    Please Note: If you are building a MAXSwerve Drivetrain there is another step need before proceeding. Please see for details.

    1. Get:

    • 1 - #10 Shaft End Screw V2 - 0.5in

    • 1 - 1/2in Rounded Hex Shaft Cut to 1.25in

    1. Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 16.5in

    • 3 - MAXTube Internal Support - 1x1 - 1/16in Wall

    1. Get:

    • 2 - 1in Bracket - 90deg

    • 3 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 2in

    • 2 - MAXTube Internal Support - 1x1 - 1/16in Wall

    1. Get:

    • 1 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 1 - #10-32 Low Profile Nylon Lock Nut

    1. Get:

    • 1 - MAXTube Internal Support - 1x1 - 1/16in Wall

    Add one MAXTube Internal Support to the long section of 1 x 1 MAXTube as shown.

    Please Note: If you are building a MAXSwerve Drivetrain there is another step need before proceeding. Please see for details.

    1. Get:

    • 1 - #10 Shaft End Screw V2 - 0.5in

    • 1 - 1/2in Rounded Hex Shaft Cut to 1.25in

    1. Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Cut to 18in

    • 1 - Lap Joint Bracket - 1in

    1. Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 2in

    • 3 - MAXTube Internal Support - 1x1 - 1/16in Wall

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Attach the short section of MAXTube to the lap joint bracket using two screws and locknuts. Ensure that the screw passes through the MAXTube Internal Support.

    1. Get:

    • 1 - MAXTube Internal Support - 1x1 - 1/16in Wall

    Add one MAXTube Internal Support to the long section of 1 x 1 MAXTube as shown.

    1. Get:

    • 2 - Flanged Bearing for 1/2in Rounded Hex

    Place a bearing into both sides of the MAXSpline bore as shown.

    1. Get:

    • 1 - #10 Shaft End Screw V2 - 0.5in

    • 1 - 1/2in Rounded Hex Shaft Cut to 1.25in

    1. Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Cut to 18in

    • 1 - Lap Joint Bracket - 1in

    1. Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 2in

    • 3 - MAXTube Internal Support - 1x1 - 1/16in Wall

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    1. Get:

    • 1 - MAXTube Internal Support - 1x1 - 1/16in Wall

    Add one MAXTube Internal Support to the long section of 1 x 1 MAXTube as shown.

    1. Get:

    • 2 - Flanged Bearing for 1/2in Rounded Hex

    Place a bearing into both sides of the MAXSpline bore as shown.

    1. Get:

    • 1 - #10 Shaft End Screw V2 - 0.5in

    • 1 - 1/2in Rounded Hex Shaft Cut to 1.25in

  • 1/8 in

  • 5/32 in

  • 2.5 mm (for Docking the SPARK Flexes)

  • Wrench - Combination, or Socket

    • 3/8 in

  • #25 Chain Tool

  • Saw to cut Polycarbonate Sheet, 1/2in Rounded Hex Shaft, and MAXTube if needed

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    SKU
    Description

    REV-21-1135

    1/2in Rounded Hex Shaft

    REV-21-1916-PK4

    Flanged Bearing for 1/2in Rounded Hex

    REV-21-1934

    46T - 1/2in Hex - 20DP Gear

    REV-21-2003-PK10

    1/2in Hex Shaft Spacer - 1/16in

    REV-21-2004-PK10

    1/2in Hex Shaft Spacer - 1/8in

    REV-21-2005-PK10

    1/2in Hex Shaft Spacer - 1/4in

    1. Get:

    • 2 - MAXSpline Shaft Endcap - 1/2in Hex - Aluminum

    Insert one MAXSpline Shaft Endcap into each end of the MAXSpline Shaft.

    1. Get:

    • 1 - 1/2in Rounded Hex Shaft Cut to 13.875

    Slide the Hex Shaft through the MAXSpline Endcaps and the MAXSpline Shaft, leaving approximately 1.875in on the left side and 1.125in on the right.

    1. Get:

    • 2 - MAXSpline Spacer - 1/8in

    • 2 - MAXSpline Spacer - 1/4in

    1. Get:

    • 1 - MAXSpline Shaft Cut to 10.6875in

    • 7 - Compliant Wheel - 4in - MAXSpline - Medium

    1. Get:

    • 2 - MAXSpline Shaft Collar - 2-Piece - Aluminum

    Secure the components with one MAXSpline Shaft Collar on each end of the shaft.

    1. Get:

    • 2 - MAXSpline Shaft Endcap - 1/2in Hex - Aluminum

    Insert one MAXSpline Shaft Endcap into each end of the MAXSpline Shaft. Set this aside.

    1. Get:

    • 1 - 1/2in Rounded Hex Shaft Cut to 14.25in and tapped with 10-32 threads

    • 1 - MAXPlanetary 1/2in Hex Socket Output

    1. Get:

    • 1 - 4:1, 4:1, MAXPlanetary System (16:1)

    Use the MAXPlanetary Output from Step 15 to assemble a 4:1 MAXPlanetary Gearbox following the MAXPlanetary .

    1. Get:

    • 1 - MAXTube - 2x1 - 1/8in Wall - MAX Pattern Cut to 24.5in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/4in

    1. Get:

    • 1 - NEO Vortex Brushless Motor

    • 1 - SPARK Flex Motor Controller

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/4in

    Mount the Vortex and Flex to the other end of the MAXTube from Step 17 so that the hex shaft passes through the 2nd MAXSpline Bore from the top.

    Use two screws to secure.

    1. Get:

    • 1 - Flanged Bearing for 1/2in Rounded Hex

    Add a bearing to the MAXSpline Bore as shown to support the hex shaft.

    1. Get:

    • 1 - 1/2in Hex Shaft Spacer - 1/4in

    • 1 - 1/2in Hex Shaft Spacer - 1/8in

    1. Get:

    • 1 - Flanged Bearing for 1/2in Rounded Hex

    Add a bearing to the MAXSpline Bore as shown to support the hex shaft.

    1. Get:

    • Roller with Compliant Wheels

    Add the compliant wheel assembly from Step 14 to the hex shaft.

    1. Get:

    • 1 - Flanged Bearing for 1/2in Rounded Hex

    Place a bearing two MAXSplines up from the MAXPlanetary Gearbox on the same face of the MAXTube as the motors.

    1. Get:

    • Roller with Flap Wheels

    • 1 - #10 Shaft End Screw V2 - 0.5in

    1. Get:

    • 1 - MAXHub - 1/2in Hex - Aluminum

    Add a 1/2in Hex MAXHub to the MAXSpline bore directly below the upper motor output.

    1. Get:

    • Roller with Grip Wheels

    • 1 - MAXHub - Structural

    1. Get:

    • 1 - NEO Vortex Brusless Motor

    • 1 - SPARK Flex Motor Controller

    1. Get:

    • 1 - MAXTube - 2x1 - 1/8in Wall - MAX Pattern Cut to 24.5in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/4in

    1. Get:

    • 1 - Flanged Bearing for 1/2in Rounded Hex

    Add a bearing to the MAXSpline Bore as shown to support the hex shaft.

    1. Get:

    • 1 - 1/2in Hex Shaft Spacer - 1/4in

    • 1 - 1/2in Hex Shaft Spacer - 1/8in

    1. Get:

    • 1 - MAXHub - 1/2in Hex - Aluminum

    Add a 1/2in Hex MAXHub to the MAXSpline bore directly below the upper motor output.

    1. Get:

    • 1 - Flanged Bearing for 1/2in Rounded Hex

    Place a bearing four MAXSplines down from the upper motor on the same face of the MAXTube that the motor hangs from.

    1. Get:

    • 1 - Flanged Bearing for 1/2in Rounded Hex

    • 1 - MAXSpline Spacer - 1/8in

    1. Get:

    • 1 - MAXHub - Structural

    • 1 - Button Head Hex Drive Screw #10-32 x 1/2in

    1. Get:

    • 2 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth with MAX Hubs

    • 2 - #10 Shaft End Screw V2 - 0.5in

    1. Get:

    • 1 - Aluminum Angle - 0.74in x 0.74in Cut to 17.5in

    • 3 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    1. Get:

    • 1 - Aluminum Angle - 0.74in x 0.74in Cut to 17.5in

    • 3 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    1. Get:

    • 1 - Aluminum Angle - 0.74in x 0.74in Cut to 25in

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    1. Get:

    • 2 - MAXTube Endcap - 1x1 - 1/8in Wall

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    1. Get:

    • 2 - 1in Bracket - 90deg - Sharp Interior

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    1. Get:

    • 1 - MAXTube Endcap - 1x1 - 1/8in Wall

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 24in

    1. Get:

    • 1 - 1in Bracket - 90deg - Sharp Interior

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    1. Get:

    • 1 - MAXTube Endcap - 1x1 - 1/8in Wall

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 24in

    1. Get:

    • 1 - 1in Bracket - 90deg - Sharp Interior

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    1. Get:

    • 4 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 4 - #10-32 Low Profile Nylon Lock Nut

    1. Get:

    • 2 - MAXTube Endcap - 1x1 - 1/8in Wall

    Insert one MAXTube endcap into either end of the top section of 1x1 MAXTube.

    1. Get:

    • 2 - 1in Bracket - 90deg - Sharp Interior

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    1. Get:

    • 2 - 1in Bracket - 90deg - Sharp Interior

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    1. Get:

    • 1 - 1/2in x 1/2in MAXTube Cut to 12.5in

    • 2 - 3/8in Nut Strip - 3pos

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    Add the 1/2 x 1/2 MAXTube to the structure from Step 49 on the same side that the upper 90deg brackets point. Secure with screws through the 14th hole from the top of the uprights using screws into the nut strips.

    1. Get:

    • 2 - 1in Bracket - 90deg - Sharp Interior

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 6in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - 1in Bracket - 90deg - Sharp Interior

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 2 - 1in Bracket - 90deg - Sharp Interior

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 6in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - 1in Bracket - 90deg - Sharp Interior

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - 1/2in x 1/2in MAXTube Cut to 12.5in

    • 2 - 3/8in Nut Strip - 11pos

    1. Get:

    • 1 - Aluminum Angle - 0.74in x 0.74in Cut to 11in

    • 6 - Button Head Hex Drive Screw #10-32 x 1/2in

    1. Get:

    • 2 - MAXTube Endcap - 1x1 - 1/8in Wall

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    1. Get:

    • 2 - Aluminum Angle - 0.74in x 0.74in Cut to 8in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 15in x 7.5in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 15in x 7.5in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 24.5in x 12.5in

    • 1 - Aluminum Angle - 0.74in x 0.74in Cut to 11in

    1. Get:

    • 1 - Aluminum Angle - 0.74in x 0.74in Cut to 11in

    • 4 - Button Head Hex Drive Screw #10-32 x 5/8in

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1/2in

    Use the 6th row down from the angle aluminum last added to attach the polycarbonate sheet to the structure from Step 63 using two screws.

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    Create the launcher hood's curve by attaching the MAXTube Endcaps to the MAXTube uprights in the main structure. Use the 5th hole down from the bracket for this step. Note: This step may require a significant amount of force to hold the polycarbonate sheet in place. We recommend that one person presses on the polycarb while another places the screws.

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    Attach the MAXTube Endcaps from the lower support to the uprights in the main structure. Use the 3rd complete hole up from the bracket for this step.

    1. Get:

    • 4 - Button Head Hex Drive Screw #10-32 x 1/2in

    • 4 - #10-32 Low Profile Nylon Lock Nut

    1. Get:

    • 4 - Button Head Hex Drive Screw #10-32 x 1/2in

    • 4 - #10-32 Low Profile Nylon Lock Nut

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    1. Get:

    • 4 - 1in Basic Corner Bracket

    • 4 - Button Head Hex Drive Screw #10-32 x 2-1/4in

    1. Get:

    • 2 - MAXTube Endcap - 1x1 - 1/16in Wall

    • 2 - 1in Basic Corner Bracket

    1. Get:

    • 2 - 1in Basic Corner Bracket

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

  • 1/8 in

  • Wrench - Combination, or Socket

    • 3/8 in

  • Saw to cut Polycarbonate Sheet and MAXTube if needed

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    SKU
    Description

    REV-11-1850

    Power Distribution Hub (PDH)

    REV-21-2295-PK2

    1in Bracket - 90deg - Sharp Interior

    REV-21-3293-PK2

    1in Basic Corner Bracket

    REV-21-3207

    0.74 x 0.74 Angle - 47in

    REV-21-3410

    Polycarbonate Sheet - 3mm - 1/2in Grid Pattern - 47in x 23in

    REV-21-3540

    MAXTube - 1x1 - 1/16in Wall - Grid Pattern - 47in

    1. Get:

    • 1 - Button Head Hex Drive Screw #10-32 x 3/8in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    Secure the polycarbonate with two additional screws and locknuts as shown.

  • 1/8 in

  • Wrench - Combination, or Socket

    • 3/8 in

  • Saw to cut Polycarbonate Sheet and MAXTube if needed

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    SKU
    Description

    REV-21-2295-PK2

    1in Bracket - 90deg - Sharp Interior

    REV-21-3293-PK2

    1in Basic Corner Bracket

    REV-21-3207

    0.74 x 0.74 Angle - 47in

    REV-21-3410

    Polycarbonate Sheet - 3mm - 1/2in Grid Pattern - 47in x 23in

    REV-21-3540

    MAXTube - 1x1 - 1/16in Wall - Grid Pattern - 47in

    REV-21-3552

    MAXTube - 2x1 - 1/16in Wall - 47in

    1. Get:

    • 1 - Button Head Hex Drive Screw #10-32 x 3/8in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    Secure the polycarbonate with two additional screws and locknuts as shown.

  • 1/8 in

  • Wrench - Combination, or Socket

    • 3/8 in

  • Saw to cut Polycarbonate Sheet and MAXTube if needed

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    SKU
    Description

    REV-21-1916-PK4

    1/2in Rounded Hex Bearing - Flanged - 1.125in OD

    REV-21-2805-PK25

    0.5in - #10-32 Shaft End Screw V2

    REV-21-3738-PK25

    1.25in - #10-32 Shaft End Screw V2

    REV-21-2810

    1/2in Rounded Hex Shaft - 1.5in

    REV-21-2003-PK10

    1/2in Hex Shaft Spacer - 1/16in

    REV-21-2004-PK10

    1/2in Hex Shaft Spacer - 1/8in

    1. Get:

    • 4 - Button Head Hex Drive Screw #10-32 x 1-1/4in

    Secure the Conveyor and Intake Assembly onto the drivetrain with four screws into the MAXTube end caps.

    1. Get:

    • 1 - Launcher Assembly

    Place the Launcher Assembly onto the Drivetrain. Align the launcher so the brackets rest as shown. The polycarbonate should rest onto the 1/2in hex at the end of the conveyor. If the polycarbonate does not reach the 1/2in hex or is touching the belts you will need to adjust the polycarbonate up or down.

    Secure the polycarbonate to the 1/2in hex with zip ties.

    1. Get:

    • 3 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    • 3 - #10-32 Low Profile Nylon Lock

    Attach the launcher to the drivetrain with three screws and locknuts as shown.

    1. Get:

    • 3 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    • 3 - #10-32 Low Profile Nylon Lock

    Attach the launcher to the drivetrain with three screws and locknuts as shown. Please Note: If you removed the belly polycarbonate in the last step, reattach it after this step.

    1. Get:

    • 3 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    • 3 - #10-32 Low Profile Nylon Lock

    Attach the launcher to the drivetrain with three screws and locknuts as shown. Please Note: One #10-32 Low Profile Nylon Lock is not visualized in this image but should be used.

    1. Get:

    • 3 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    • 3 - #10-32 Low Profile Nylon Lock

    Attach the launcher to the drivetrain with three screws and locknuts as shown. Please Note: One #10-32 Low Profile Nylon Lock is not visualized in this image but should be used.

    1. Get:

    • 1 - Conveyor Motor Assembly

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/4in

    Loop the 56 tooth belt that has been hanging around the the pulley of the Conveyor Motor Assembly. Attach it to the drivetrain with two screws into the endcaps.

    1. Get:

    • 1 - Right Wall Assembly

    • 3 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 1 - #10-32 Low Profile Nylon Lock

    1. Get:

    • 1 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 1 - #10-32 Low Profile Nylon Lock

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    Secure the polycarbonate to the right wall with two 3/8in screws into the MAXTube endcaps.

    1. Get:

    • 3 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    Attach the right wall to the horizontal facing 90 deg bracket on the rear of the launcher assembly with two screws and locknuts as well as a screw through the MAXTube endcap.

    1. Get:

    • 3 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 3 - #10-32 Low Profile Nylon Lock

    Attach the left wall to the T bracket on the conveyor assembly with three screws and locknuts.

    1. Get:

    • 1 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 1 - #10-32 Low Profile Nylon Lock

    1. Get:

    • 1 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 1 - #10-32 Low Profile Nylon Lock

    1. Get:

    • 1 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 1 - #10-32 Low Profile Nylon Lock

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 3/8in

    Secure the polycarbonate to the left wall with two 3/8in screws into the MAXTube endcaps.

    1. Get:

    • 3 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    Attach the left wall to the horizontal facing 90 deg bracket on the rear of the launcher assembly with two screws and locknuts as well as a screw through the MAXTube endcap.

    1. Get:

    • 2 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 12in x 5in

    Zip tie the two polycarbonate sheets to the walls and the drivetrain to act as a base to the hopper and a funnel to the conveyor.

    1. Get:

    • 2 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 13in x 11in

    Zip tie the two polycarbonate sheets to the walls and the launcher to act as a walls to the hopper and a funnel to the conveyor.

    1. Get:

    • 1 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 17in x 8in

    Zip tie the polycarbonate sheet to the intake to act as a wall to the hopper.

    Right Wall

    Final Assembly

    1. Get:

    • 2 - RT25 Pulley, 24t, MAX Bore, Plastic, Flange Slice

    Align the notch of the pulley slices with their other half and fit them together.

    Note: The pulley slices will only slot together in one orientation. If they do not fit, try rotating one of the halves slightly.

    1. Get:

    • 6 - M3 Thread Forming Screw - 12mm Long From Kit

    Secure the two pulley halves together with 6 screws.

    1. Repeat to assemble a total of 16 24T single pulleys.

    1. Get:

    • 2 - MAXHub - 1/2in Hex - Aluminum

    • 2 - Socket Head Screw #10-32 x 3/8in

    Slot one MAXHub into each side of the MAXSpline bore of the pulley. Then, secure with two screws.

    Repeat to assemble a total of three 24T single pulleys with MAXHub inserts.

    1. Get:

    • 2 - RT25 Pulley, 24t, MAX Bore, Plastic, Flange Slice

    • RT25 Pulley, 24t, MAX Bore, Plastic, Middle Slice

    Align the notches on each pulley slice with eachother and fit them together. The two flanged slices will be on the outside.

    Note: The pulley slices will only slot together in one orientation. If they do not fit, try rotating the halves slightly one at a time.

    1. Get:

    • 6 - M3 Thread Forming Screw - 12mm Long From Kit

    Secure the pulley slices together with 6 screws.

    1. Get:

    • 1 - MAXSpline Shaft - Cut to 10.6875in

    • 1 - MAXSpline Shaft Collar - 2-Piece - Aluminum

    Secure a MAXSpline Shaft Collar on the left edge of the MAXSpline Shaft.

    1. Get:

    • 1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth

    • 1 - MAXSpline Spacer - 1/8in

    • 1 - MAXSpline Spacer - 1/4in

    • 1 - MAXSpline Spacer - 1/2in

    Slide the following on from right to left: 24T single pulley, 1/8in MAXSpline Spacer, 1/4in MAXSpline Spacer, 1/2in MAXSpline Spacer.

    1. Get:

    • 1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth

    • 1 - MAXSpline Spacer - 1/4in

    • 1 - MAXSpline Spacer - 1/2in

    Slide the following on from right to left: 24T single pulley, 1/4in MAXSpline Spacer, 1/2in MAXSpline Spacer.

    1. Get:

    • 1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth

    • 1 - MAXSpline Spacer - 1/4in

    • 1 - MAXSpline Spacer - 1/2in

    Slide the following on from right to left: 24T single pulley, 1/4in MAXSpline Spacer, 1/2in MAXSpline Spacer.

    1. Get:

    • 1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth

    • 1 - MAXSpline Spacer - 1/4in

    • 1 - MAXSpline Spacer - 1/2in

    Slide the following on from right to left: 24T single pulley, 1/4in MAXSpline Spacer, 1/2in MAXSpline Spacer.

    1. Get:

    • 1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth

    • 1 - MAXSpline Spacer - 1/4in

    • 1 - MAXSpline Spacer - 1/2in

    Slide the following on from right to left: 24T single pulley, 1/4in MAXSpline Spacer, 1/2in MAXSpline Spacer.

    1. Get:

    • 1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth

    Slide a 24T single pulley on to the MAXSpline shaft from right to left, then set it aside.

    1. Get:

    • 1 - NEO Vortex Brusless Motor

    • 1 - SPARK Flex Motor Controller

    • 1 - 3:1 MAXPlanetary (3:1)

    • 1 - 1/2in Rounded Hex Shaft, Cut to 2.5in, Tapped

    Assemble a 3:1 MAXPlanetary Gearbox with a retained 1/2in Hex Shaft using the instructions.

    1. Get:

    • 1 - MAXTube - 2x1 - MAX Pattern - 1-Pos (3in)

    • 1 - MAXTube Endcap - 2x1 - 1/8in Wall

    Insert the MAXTube Endcap into one end of the MAXTube. Ensure that the holes of the endcap are aligned with the holes of your MAXTube.

    1. Get:

    • 3 - Button Head Hex Drive Screw #10-32 x 3/8in

    Secure the MAXTube Endcap to the MAXTube with two evenly spaced screws on the left, 2in side of the assembly. Then, add one more screw in the top hole of the right side.

    1. Get:

    • 1 - Button Head Hex Drive Screw #10-32 x 3/8in

    • 1 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    • 1 - #10-32 Low Profile Nylon Lock Nut

    • 2 - 1in Joining Bracket

    Align the 1in Joining Brackets with the 1in face of the MAXTube such that the excess bracket hangs over the side with one screw installed into the MAXTube Endcap. Then, secure the bracket with shorter screws into the MAXTube Endcap, and one longer screw with a nylon lock nut at the opposite end.

    1. Get:

    • 1 - Flanged Bearing for 1/2in Rounded Hex

    Insert one bearing into the MAXSpline Bore of the MAXTube on the side without bracket overhang.

    1. Get:

    • 4 - Button Head Hex Drive Screw #10-32 x 1/2in

    • MAXPlanetary Gearbox from Step 1

    Attach the MAXPlanetary Gearbox assembly to the 1in Joining Brackets with 4 screws. Ensure that the 1/2 Hex Shaft output is properly aligned with the bearing.

    1. Get:

    • 1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth with MAX Hubs

    • 1 - 1/2in Hex Shaft Spacer - 1/4in

    • 1 - #10 Shaft End Screw V2 - 0.5in

    Slide the 24T single pulley onto the MAXPlanetary Gearbox's output, followed by one 1/4in spacer. Secure with a shaft end screw.

    1. Get:

    • 1 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern

      • 26.5in x 10.5in

    Cut the polycarbonate sheet to size if it has not already.

    1. Get:

    • 2 - MAXTube - 2x1 - 1/8in Wall Cut to 19in

    • 8 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    • 8 - #10-32 Low Profile Nylon Lock Nut

    Attach the polycarb panel to the 1in face of two pieces of MAXTube. The panel will be centered, and about 8 holes in from the end on each side. Please Note: If you are building a MAXSwerve Drivetrain there is a small variation to this step. Please see for details.

    1. Get:

    • 2 - MAXTube - 1/2 x 1/2 Cut to 25in

    • 8 - 3/8in Nut Strip - 3pos

    Insert 4 nut strips into each section of 1/2 x 1/2 MAXTube. Place them at the following locations:

    • Counting from the left

      • Aligned with the 12th & 14th holes

      • Aligned with the 1st and 3rd holes

    Do this twice

    1. Get:

    • 16 - Button Head Hex Drive Screw #10-32 x 1/2in

    Attach the 1/2 x 1/2 MAXTube to the polycarbonate panel with screws into the nut strips.

    1. Get:

    • 2 - MAXTube - 2x1 - 1/8in Wall Cut to 19in

    • 4 - MAXTube Internal Support - 2x1 - 1/8in Wall

    Slide one MAXTube Internal Spacer into each end of the 2x1 section of MAXTube. The internal support should be aligned with the 7th hole from each side.

    Do this twice. Please Note: If you are building a MAXSwerve Drivetrain there is a small variation to this step. Please see for details.

    1. Get:

    • 4 - EasySwerve Module

    • 8 - Button Head Hex Drive Screw #10-32 x 2-3/4in

    • 8 - #10-32 Low Profile Nylon Lock Nut

    Attach a pre-assembled EasySwerve Module to the both ends of the MAXTube from the previous step using screws and nuts. Do this twice

    1. Get:

    • 8 - Button Head Hex Drive Screw #10-32 x 2-1/4in

    • 8 - #10-32 Low Profile Nylon Lock Nut

    Attach the Polycarbonate panel and 1/2 x 1/2 frame to the drivetrain using 4 screws and nuts on each side.

    1. Get:

    • 1 - MAXTube - 2x1 - MAX Pattern Cut to 25in

    • 1 - MAXTube Endcap - 2x1 - 1/8in Wall

    Insert the MAXTube Endcap into one end of the 25in section of MAXTube.

    1. Get:

    • 4 - Button Head Hex Drive Screw #10-32 x 3/8in

    Secure the MAXTube Endcap with 4 screws as shown.

    1. Get:

    • 1 - MAXTube Endcap - 2x1 - 1/8in Wall

    • 4 - Button Head Hex Drive Screw #10-32 x 3/8in

    Repeat the above steps for the opposite end of the MAXTube. Both ends should have an endcap installed by the end of this step.

    1. Get:

    • 2 - MAXHub - 1/2in Hex - Aluminum

    Insert a MAXHub into the first MAXSpline bore from the left and another into the third MAXSpline bore from the right.

    1. Get:

    • 2 - MAXHub - Structural

    Insert 2 structrual MAXHubs on the opposite side of the 1/2in Hex MAXHubs. When this step is done, the right face will have two 1/2in Hex MAXHubs showing and the left face will have Structural MAXHubs.

    Note: This step recently changed!

    6. Get:

    • 1 - 1in Bracket - 90deg - Sharp Interior

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Secure a 90deg bracket to the MAXTube as shown, ensuring that the other leg of the bracket points toward the longer side of the tube. The screws will be inserted so that the nuts are on the same side as the bracket.

    Note: Step 6.5 includes additional 180deg brackets not included in the BOM. It was replaced by the current step 6 on 2/6/26

    6.5. Get:

    • 1 - 1in Bracket - 180deg

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Secure a 180deg bracket next to the MAXHub as shown. The bracket should overlap with the structural MAXHub, and the screws will be inserted so that the nuts are on the same side as the bracket.

    1. Get:

    • 1 - NEO Vortex Brushless Motor

    • 1 - SPARK Flex Motor Controller

    • 1 - MAXTube - 2x1 - 1/8in Wall - MAX Pattern Cut to 13in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/4in

    Dock the NEO Vortex to the SPARK Flex. Then mount the motor to the top of the MAXTube.

    1. Get:

    • 5 - Flanged Bearing for 1/2in Rounded Hex

    Insert 5 bearings into the MAXTube as follows:

    • 1 - Opposite the motor at the top of the MAXtube

    • 2 - On either side of the 3rd MAXSpline Bore from the bottom of the MAXTube

    • 2- On either side of the MAXSpline Bore closest to the bottom of the MAXTube.

    1. Get:

    • 3 - 1/2in Rounded Hex Shaft Cut to 17.875

    • 3 - #10 Shaft End Screw V2 - 0.5in

    Pass each hex shaft through the bearings and secure with shaft end screws on the side opposite the motor.

    1. Get:

    • 14 - 2in Compliant Wheel - 1/2in Hex Bore - Soft

    • 4 - RT25 Pulley - 1/2in Hex - 16T - Single

    • 1 - RT25 Belt - 1/2in Width - 64 Tooth

    • 1 - RT25 Belt - 1/2in Width - 48 Tooth

    On the top hex shaft, add one 16T pulley with the 64T belt.

    Then, slide two Compliant wheels onto the middle hex shaft. After the 2nd compliant wheel, put one 16T pulley on the middle hex shaft, and thread the belt around it. Add 5 more compliant wheels to this shaft and finish the row with one 16T Pulley with 48T belt. For the bottom shaft, slide on all 7 compliant and then one 16T pulley. Thread the belt from the middle pulley around this one as well. Adjust the compliant wheels as needed so that they are equally spaced, similar to the image. Note: If you have trouble with the compliant wheels sliding while using the intake, you can add spacers or tape to help keep them in place.

    1. Get:

    • 1 - MAXTube - 2x1 - 1/8in Wall - MAX Pattern Cut to 13in

    • 5 - Flanged Bearing for 1/2in Rounded

    Place 5 bearings into the MAXTube as shown. The placement will be the same as the previous side's.

    1. Get:

    • 3 - #10 Shaft End Screw V2 - 0.5in

    Add the 2nd piece of MAXTube with bearings to the compliant wheel assembly. Secure the hex shafts with shaft end screws.

    1. Get:

    • 1 - 1/2in x 1/2in MAXTube Cut to 7.5

    • 1 - 1in Bracket - 120deg

    • 2 - Button Head Hex Drive Screw #10-32 x 3/4in

    • 2 - #10-32 Low Profile Nylon Lock Nut

    Attach a 120deg bracket to the end of a 1/2 x 1/2 MAXTube section on the right side using two screws and nuts as shown. The corner hole of the bracket will align with the hole closest to the top of the MAXTube. Set aside.

    1. Get:

    • 1 - MAXSpline Shaft Cut to 10.6875in

    • 6 - Grip Wheel - 4in - MAXSpline - Hard

    Center 6 Grip wheels, flush with eachother, on the MAXSpline shaft. Note: Marking the center of the MAXSpline shaft can make centering the wheels easier.

    1. Get:

    • 2 - MAXSpline Spacer - 1/4in

    Place one MAXSpline spacer on either end of the flywheel assembly.

    1. Get:

    • 2 - 20DP Gear - MAXSpline - 34T

    Place one 34T 20DP gear on either end of the flywheel assembly next to the spacers.

    1. Get:

    • 2 - MAXSpline Shaft Collar - 2 Piece - Narrow - Aluminum

    Secure the flywheel components onto the MAXSpline Shaft with one MAXSpline Shaft Collar on each end of the shaft.

    1. Get:

    • 2 - 1/2in Rounded Hex Bearing - Flanged - 1in OD

    Insert one bearing into each end of the MAXSpline Shaft.

    1. Get:

    • 1 - 1/2in Rounded Hex Shaft Cut to 12.75in

    Slide the Hex Shaft through the bearings and the MAXSpline Shaft. Set the flywheel assembly aside.

    1. Get:

    • 1 - MAXSpline Shaft Cut to 10.6875in

    • 7 - Flap Wheel - 6in - MAXSpline - 6F - Medium

    • 6 - MAXSpline Spacer - 1/2in

    Center 7 Flap Wheels, each separated by one spacer, on the MAXSpline shaft. Note: Marking the center of the MAXSpline shaft can make centering the wheels easier.

    1. Get:

    • 1 - MAXTube - 2x1 - 1/16in Wall

    • 1 - MAXTube Endcap - 2x1 - 1/16in Wall

    Insert a MAXTube endcap into the end of the MAXTube as shown.

    1. Get:

    • 1 - 1in Basic Corner Bracket

    • 2 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    On the opposite end of the MAXTube from the previous step secure a corner bracket with two screws and locknuts. The screws should be through the 9th and 11th holes from the end shown.

    1. Get:

    • 1 - MAXTube - 2x1 - 1/8in Wall - MAX Pattern Cut to 17in

    • 2 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    Attach the MAX Pattern MAXTube to the bracket from the previous step with two screws and locknuts. Set aside.

    1. Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 23in

    • 1 - MAXTube Endcap - 1x1 - 1/16in Wall

    Insert a MAXTube endcap into a section of 1 x 1 MAXTube.

    1. Get:

    • 1 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 17.5in x 23in

    • 1 - Aluminum Angle - 0.74in x 0.74in Cut to 4in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    Attach the MAXTube from the previous step and a section of aluminum angle to the polycarbonate sheet with two screws and locknuts.

    1. Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 16in

    • 1 - MAXTube Endcap - 1x1 - 1/16in Wall

    Insert a MAXTube endcap into a section of 1 x 1 MAXTube.

    1. Get:

    • 1 - 1in Bracket - 90deg - Sharp Interior

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    Attach the MAXTube from the previous step to the polycarbonate sheet with a screw and locknut as well as a 90 deg bracket a screw and locknut.

    1. Get:

    • 1 - MAXTube - 2x1 - 1/16in Wall

    • 1 - MAXTube Endcap - 2x1 - 1/16in Wall

    Insert a MAXTube endcap into the end of the MAXTube as shown.

    1. Get:

    • 1 - 1in Basic Corner Bracket

    • 2 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    On the opposite end of the MAXTube from the previous step secure a corner bracket with two screws and locknuts. The screws should be through the 9th and 11th holes from the end shown.

    1. Get:

    • 1 - MAXTube - 2x1 - 1/8in Wall - MAX Pattern Cut to 17in

    • 2 - Button Head Hex Drive Screw #10-32 x 2-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    Attach the MAX Pattern MAXTube to the bracket from the previous step with two screws and locknuts. Set aside.

    1. Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 23in

    • 1 - MAXTube Endcap - 1x1 - 1/16in Wall

    Insert a MAXTube endcap into a section of 1 x 1 MAXTube.

    1. Get:

    • 1 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 17.5in x 23in

    • 1 - Aluminum Angle - 0.74in x 0.74in Cut to 4in

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    Attach the MAXTube from the previous step and a section of aluminum angle to the polycarbonate sheet with two screws and locknuts.

    1. Get:

    • 1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 16in

    • 1 - MAXTube Endcap - 1x1 - 1/16in Wall

    Insert a MAXTube endcap into a section of 1 x 1 MAXTube.

    1. Get:

    • 1 - 1in Bracket - 90deg - Sharp Interior

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    Attach the MAXTube from the previous step to the polycarbonate sheet with a screw and locknut as well as a 90 deg bracket a screw and locknut.

    1. Get:

    • 1 - Conveyor Assembly

    • 4 - Flanged Bearing for 1/2in Rounded Hex

    Insert 4 bearings into the MAXTube as shown.

    1. Get:

    • 4 - Flanged Bearing for 1/2in Rounded Hex

    Insert 4 bearings into the MAXTube as shown.

    1. Get:

    • 2 - #10 Shaft End Screw V2 - 0.5in

    • 2 - 1/2in Rounded Hex Shaft Cut to 1.5in tapped

    • 1 - 1/2in Hex Shaft Spacer - 1/4in

    • 1 - 1/2in Hex Shaft Spacer - 1/8in

    • 2 - 1/2in Hex Shaft Spacer - 1/16in

    Please note: A belt on the Conveyor assembly has been hidden in this photo for visual clarity and has NOT been removed. This step can and should be done through the loop of the belt.

    Insert the mounting points for the Intake into the Conveyor Assembly as follows:

    • In the bearings in the bore 4th from the end as shown, insert a 1/2in hex shaft. Slide a 1/4in spacer onto the right side and a shaft end screw. On the opposite side slide on a 1/8in spacer.

    • In the bearings in the bore 2nd from the end as shown, insert a 1/2in hex shaft. Slide a 1/4in spacer and a 1/16in spacer onto the right side and a shaft end screw. On the opposite side slide on a 1/16in spacer.

    1. Get:

    • 2 - #10 Shaft End Screw V2 - 0.5in

    • 2 - 1/2in Rounded Hex Shaft Cut to 1.5in tapped

    • 1 - 1/2in Hex Shaft Spacer - 1/4in

    • 1 - 1/2in Hex Shaft Spacer - 1/8in

    • 2 - 1/2in Hex Shaft Spacer - 1/16in

    Please note: A belt on the Conveyor assembly has been hidden in this photo for visual clarity and has NOT been removed. This step can and should be done through the loop of the belt.

    Insert the mounting points for the Intake into the Conveyor Assembly as follows:

    • In the bearings in the bore 4th from the end as shown, insert a 1/2in hex shaft. Slide a 1/4in spacer onto the left side and a shaft end screw. On the opposite side slide on a 1/8in spacer.

    • In the bearings in the bore 2nd from the end as shown, insert a 1/2in hex shaft. Slide a 1/4in spacer and a 1/16in spacer onto the left side and a shaft end screw. On the opposite side slide on a 1/16in spacer.

    1. Get:

    • 1 - Intake Assembly

    • 4 - #10 Shaft End Screw V2 - 1.25in

    Slide the Intake Assembly onto the Conveyor Assembly. Secure it to the mounting points from the previous steps with 4 shaft end screws.

    1. Get:

    • 1 - Drivetrain Assembly

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    Slide the Conveyor and Intake Assembly onto the drivetrain. Secure it with two screws and locknuts.

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    Secure the Conveyor and Intake Assembly onto the drivetrain with two screws and locknuts.

    Drivetrain
    Conveyor
    Intake
    Launcher
    Left Wall

    1. Get:

    • 2 - 1/2in Rounded Hex Shaft Cut to 11in and Tapped with 10-32 threads

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    1. Get:

    • 1 - 1/2in x 1/2in MAXTube Cut to 7.5

    • 1 - 1in Bracket - 120deg

    1. Get:

    • 2 - MAXSpline Shaft Collar - 2-Piece - Aluminum

    Secure the components with one MAXSpline Shaft Collar on each end of the shaft.

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    Attach the assembly from the previous step to the MAXTube with the MAX Pattern from Step 3 with two screws and locknuts.

    1. Get:

    • 2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

    • 2 - #10-32 Low Profile Nylon Lock

    Attach the assembly from the previous step to the MAXTube with the MAX Pattern from Step 3 with two screws and locknuts.

    1. Get:

    • 4 - Button Head Hex Drive Screw #10-32 x 1-1/4in

    Secure the Conveyor and Intake Assembly onto the drivetrain with four screws into the MAXTube end caps.

    Counting from the right
    • Aligned with the 12th & 14th holes

    • Aligned with the 1st and 3rd holes

    Use screws to attach Hex Shafts to the MAXPattern as shown.

    Counting from the end with out a bracket, the shafts will be placed between the 4th and 5th the 6th and 7th MAXSpline bores. Set this assembly aside.

    1 - MAXSpline Spacer - 1/4in

    Add the two spacers to one Conveyor Shaft Assembly

    1 - MAXSpline Spacer - 1/4in

  • 1 - MAXSpline Spacer - 1/2in

  • Add the three spacers to one Conveyor Shaft Assembly

    Place belts onto the single pulleys, leaving the right-most pulley of the top shaft (double) and the bottom shaft (single) open.
    First, place the 56 tooth belt around the double pulley. Then place the last 168 tooth belt between the other half of the double pulley and the single pulley from the bottom shaft. Note: The 56 tooth belt will hang free until the final assembly steps before it is attached to its other pulley.

    4 - 4 - Button Head Hex Drive Screw #10-32 x 3/8in

    Insert the MAXTube Endcap into one end of the 25in section of MAXTube. Secure the MAXTube Endcap with 4 screws as shown.

    Insert the MAXTube Endcap into the opposite end of the 25in section of MAXTube. Secure the MAXTube Endcap with 4 screws as shown.
    2 - #10-32 Low Profile Nylon Lock Nut

    Secure a 90deg bracket to the MAXTube as shown, ensuring that the other leg of the bracket points toward the longer side of the tube. The screws will be inserted so that the nuts are on the same side as the bracket.

    2 - #10-32 Low Profile Nylon Lock Nut

    Secure a 180deg bracket next to the MAXHub as shown. The bracket should overlap with the structural MAXHub, and the screws will be inserted so that the nuts are on the same side as the bracket.

    Use screws to attach the MAXTube to the assembly from Step 20 as shown. Use 1/2in screws in the Structural MAXHubs and 1-1/2in through the MAXTube.
    2 - Button Head Hex Drive Screw #10-32 x 1/2in

    Attach the 13in Hex Shaft in the farthest position from the corner possible on the 90deg brackets above the conveyor.

    Attach the 13in Hex Shaft in the lowest position possible to the 180deg brackets above the conveyor. There will be two open holes in the top of each bracket.

    Attach a MAXTube Endcap to the right side of the conveyor assembly between the 5th and 6th MAXSpline bores using the screws.

    4 - #10 Spacer, 0.125in Long

    Attach one External 3-4-5 - Steep Bracket to either side of the MAXTube Endcap that was just installed. Ensure that the bracket angles up towards the same side as the 180deg brackets. Place a spacer between the Endcap and the bracket before securing with screws.

    2 - #10-32 Low Profile Nylon Lock Nut

    Connect the 6.5in section of 1x1 MAXTube to the External 3-4-5 - Steep brackets using screws and lock nuts. The last hole in the MAXTube should align with the hole before the corner of the bracket.

    2 - #10-32 Low Profile Nylon Lock Nut

    Connect 2 Internal 3-4-5 - Steep brackets to the end of the 1x1 MAXTube. Use the 1st and 3rd holes from the edge to connect to the bracket's leg.

    2 - #10-32 Low Profile Nylon Lock Nut

    Attach a 6in section of 1x1 MAXTube to the other leg of the Internal 3-4-5 - Steep bracket using screws and lock nuts. The end of the MAXTube should be nearly flush with the top of the bracket as shown.

    Insert a 1x1 MAXTube Endcap into the top of the tube that was just installed. Secure with two screws.
    Using the 1x1 MAXTube Endcap as an anchor, attach a T bracket to the assembly as shown.

    2 - #10-32 Low Profile Nylon Lock Nut

    Mount two 180deg brackets, opposite each other, to the lower edge of the MAXTube as shown with screws and lock nuts.

    Attach a MAXTube Endcap to the left side of the conveyor assembly between the 5th and 6th MAXSpline bores using screws.

    4 - #10 Spacer, 0.125in Long

    Attach one External 3-4-5 - Steep Bracket to either side of the MAXTube Endcap that was just installed. Ensure that the bracket angles up towards the same side as the 180deg brackets. Place a spacer between the Endcap and the bracket before securing with screws.

    2 - #10-32 Low Profile Nylon Lock Nut

    Connect the 6.5in section of 1x1 MAXTube to the External 3-4-5 - Steep brackets using screws and lock nuts. The last hole in the MAXTube should align with the hole before the corner of the bracket.

    2 - #10-32 Low Profile Nylon Lock Nut

    Connect 2 Internal 3-4-5 - Steep brackets to the end of the 1x1 MAXTube. Use the 1st and 3rd holes from the edge to connect to the bracket's leg.

    2 - #10-32 Low Profile Nylon Lock Nut

    Attach a 6in section of 1x1 MAXTube to the other leg of the Internal 3-4-5 - Steep bracket using screws and lock nuts. The end of the MAXTube should be nearly flush with the top of the bracket as shown.

    Insert a 1x1 MAXTube Endcap into the top of the tube that was just installed. Secure with two screws.
    Using the 1x1 MAXTube Endcap as an anchor, attach a T bracket to the assembly as shown.

    2 - #10-32 Low Profile Nylon Lock Nut

    Mount two 180deg brackets, opposite each other, to the lower edge of the MAXTube as shown with screws and lock nuts.

    2 - Button Head Hex Drive Screw #10-32 x 3/4in
  • 2 - #10-32 Low Profile Nylon Lock Nut

  • Attach a 120deg bracket to the end of a 1/2 x 1/2 MAXTube section on the left side using two screws and nuts as shown. The corner hole of the bracket will align with the hole closest to the top of the MAXTube. Note: this piece should be a mirror of the assembly from Step 7. Set aside.

    1 - #10-32 Low Profile Nylon Lock Nut

    Add the MAXTube and bracket assembly from Step 7 to the intake as shown. Use one screw, a spacer between the bracket and the 2x1 MAXTube, and a locknut.

    1 - #10-32 Low Profile Nylon Lock Nut

    Add the MAXTube and bracket assembly from Step 8 to the intake as shown. Use one screw, a spacer between the bracket and the 2x1 MAXTube, and a locknut.

    Add the 1/2in rounded hex shaft to the intake between the ends of the 1/2 x 1/2 that were just added. Secure with 2 screws.

    16 - Button Head Hex Drive Screw #10-32 x 3/8in

    Insert a MAXTube Endcap into the MAX Pattern 1-Pos MAXTube. Secure the endcap from every available hole using 8 screws. Make two of these.

    Insert 3 1x1 MAXTube Internal supports into a new section of 1x1 MAXTube.

    3 - #10-32 Low Profile Nylon Lock Nut

    Place a 90deg bracket on both sides of the 1 x 1 MAXTube and secure with 3 screws and nuts making sure that the screws pass through the MAXTube internal supports.

    Insert 2 1x1 MAXTube Internal supports into a new section of 1x1 MAXTube.
    Attach the short section of MAXTube to the 90deg brackets using one screw and locknut. Ensure that the screw passes through the MAXTube Internal Support.

    1 - 1/2in Hex Shaft Spacer - 1/16in

  • 1 - #10 Shaft End Screw V2 - 1.25in

  • 2 - Flanged Bearing for 1/2in Rounded Hex

  • Connect the assembly from Step 18 to the Intake (from Step 13). Place a bearing into both sides of the MAXSpline bore as shown. Slide the 1/2in hex through the bearings with enough to slide a 1/16in spacer onto the right side as shown. Secure the assembly to the 1/2in hex shaft with a 1.25in shaft end screw through the 1in MAXTube and a 0.5in shaft end screw into the opposite side.

    Insert 3 1x1 MAXTube Internal supports into a new section of 1x1 MAXTube.

    3 - #10-32 Low Profile Nylon Lock Nut

    Place a 90deg bracket on both sides of the 1 x 1 MAXTube and secure with 3 screws and nuts making sure that the screws pass through the MAXTube internal supports.

    Insert 2 1x1 MAXTube Internal supports into a new section of 1x1 MAXTube.
    Attach the short section of MAXTube to the 90deg brackets using one screw and locknut. Ensure that the screw passes through the MAXTube Internal Support.

    1 - 1/2in Hex Shaft Spacer - 1/16in

  • 1 - #10 Shaft End Screw V2 - 1.25in

  • 2 - 2 - Flanged Bearing for 1/2in Rounded Hex

  • Connect the assembly from Step 24 to the Intake (from Step 13). Place a bearing into both sides of the MAXSpline bore as shown. Slide the 1/2in hex through the bearings with enough to slide a 1/16in spacer onto the left side as shown. Secure the assembly to the 1/2in hex shaft with a 1.25in shaft end screw through the 1in MAXTube and a 0.5in shaft end screw into the opposite side.

    4 - Button Head Hex Drive Screw #10-32 x 1-1/2in
  • 4 - #10-32 Low Profile Nylon Lock Nut

  • Place a lap joint bracket onto the 1 x 1 MAXTube and secure with 4 screws and nuts.

    Insert 3 1x1 MAXTube Internal supports into a new section of 1x1 MAXTube.

    1 - 1/2in Hex Shaft Spacer - 1/8in

  • 1 - #10 Shaft End Screw V2 - 1.25in

  • Connect the assembly from Step 29 to the Intake (from Step 13). Slide the 1/2in hex through the bearings with enough to slide a 1/8in spacer onto the right side as shown. Secure the assembly to the 1/2in hex shaft with a 1.25in shaft end screw through the 1in MAXTube and a 0.5in shaft end screw into the opposite side.

    4 - Button Head Hex Drive Screw #10-32 x 1-1/2in

  • 4 - #10-32 Low Profile Nylon Lock Nut

  • Place a lap joint bracket onto the 1 x 1 MAXTube and secure with 4 screws and nuts.

    Insert 3 1x1 MAXTube Internal supports into a new section of 1x1 MAXTube.
    Attach the short section of MAXTube to the lap joint bracket using two screws and locknuts. Ensure that the screw passes through the MAXTube Internal Support.
    1 - 1/2in Hex Shaft Spacer - 1/8in
  • 1 - #10 Shaft End Screw V2 - 1.25in

  • Connect the assembly from Step 35 to the Intake (from Step 13). Slide the 1/2in hex through the bearings with enough to slide a 1/8in spacer onto the left side as shown. Secure the assembly to the 1/2in hex shaft with a 1.25in shaft end screw through the 1in MAXTube and a 0.5in shaft end screw into the opposite side.

    2 - MAXSpline Spacer - 1/2in

    Working from the inside out, add one 1/8in spacer, 1/4in spacer, and 1/2in spacer to each side of the flap wheel assembly. Set this aside.

    6 - MAXSpline Spacer - 1/2in

    Center 7 Compliant Wheels, each separated by one spacer, on the MAXSpline shaft. Note: Marking the center of the MAXSpline shaft can make centering the wheels easier.

    1 - Button Head Hex Drive Screw #10-32 x 1/2in

    Secure the hex shaft in the MAXPlanetary Socket output with a screw.

    Mount the MAXPlanetary Gearbox to one section of MAXTube so that the hex shaft passes through the 4th MAXSpline Bore from the end.

    1 - 1/2in Rounded Hex Shaft Cut to 4.9375in and tapped with 10-32 threads

  • 1 - #10 Shaft End Screw V2 - 0.5in

  • Dock the NEO Vortex to the SPARK Flex. Then install the hex shaft with a shaft end screw.

    1 - 46T - 1/2in Hex - 20DP Gear

  • 1 - #10 Shaft End Screw V2 - 0.5in

  • Add both spacers and one 46T gear to the hex shaft. Then retain these components with a shaft end screw.

    Add the flap wheel assembly from Step 11 to the bearing. Retain the shaft with a shaft end screw.

    1 - Button Head Hex Drive Screw #10-32 x 1/2in

    Add a Structural MAXHub to the opposite side of the 1/2in Hex one that was just installed. Then, mount the flywheel assembly from Step 6 to the MAXTube through the MAXHubs. Take care to align the gear teeth during this step. Secure the 1/2in Hex shaft to the MAXTube with a screw through the Structural MAXHub once the gears have properly meshed.

    1 - 1/2in Rounded Hex Shaft Cut to 4.9375in

  • 1 - #10 Shaft End Screw V2 - 0.5in

  • Dock the NEO Vortex to the SPARK Flex. Then install the hex shaft with a shaft end screw.

    Mount the Vortex and Flex to the new section of MAXTube so that the hex shaft passes through the 2nd MAXSpline Bore from the top. Use two screws to secure.

    1 - 46T - 1/2in Hex - 20DP Gear

  • 1 - #10 Shaft End Screw V2 - 0.5in

  • Add both spacers and one 46T gear to the hex shaft. Then retain these components with a shaft end screw.

    1 - MAXSpline Spacer - 1/4in

  • 1 - MAXSpline Spacer - 1/2in

  • Add a bearing and then three spacers to the compliant wheel roller

    Add a Structural MAXHub to the opposite side of the 1/2in Hex one that was installed in Step 32. Then, mount the flywheel assembly to the MAXTube through the MAXHubs. Take care to align the gear teeth during this step. Secure the 1/2in Hex shaft to the MAXTube with a screw through the Structural MAXHub once the gears have properly meshed. At this time, be mindful of the other rollers and align any shafts/bearings with their respective MAXSpline bores.

    1 - RT25 Belt - 1/2in Width - 72 Tooth

    On the outside of the Launcher's MAXTube frame, place two pulleys and a belt so that the flap wheel roller and compliant wheel roller are connected. Check that the belt is seated properly in the teeth of the pulley and then secure with two shaft end screws.

    3 - #10-32 Low Profile Nylon Lock Nut

    With the Launcher's frame oriented with the MAXPlanetary Gearbox on the left side, attach the aluminum angle to the 1in face of the left MAXTube. Use 3 screws and nuts to secure the piece as shown.

    3 - #10-32 Low Profile Nylon Lock Nut

    With the Launcher's frame in the same position as Step 37, attach the aluminum angle to the 1in face of the right MAXTube. Use 3 screws and nuts to secure the piece as shown.

    2 - #10-32 Low Profile Nylon Lock Nut

    Rotate the Launcher's frame so that the MAXPlanetary gearbox is now on the right side of the assembly. Attach the Aluminum Angle across the top of the two MAXTube sections as shown with screws and nuts.

    Add one 1x1 MAXTube Endcap to each end of the aluminum angle, using one screw to secure each piece as shown.
    Use one screw to mount a 90deg bracket to both ends of the aluminum angle. Use the third hole in from the end of each leg to secure the piece to the MAXTube endcap. Set this assembly aside.
    Add one endcap to the section of MAXTube.

    1 - Button Head Hex Drive Screw #10-32 x 1-1/2in

  • 1 - #10-32 Low Profile Nylon Lock Nut

  • Add a 90deg bracket to the same end of the MAXTube. Secure with the longer screw in the 3rd hole from the edge of the tube and a nut, as shown. Then use the shorter screws to secure the endcap to the tube and bracket.

    Add one endcap to the section of MAXTube.

    1 - Button Head Hex Drive Screw #10-32 x 1-1/2in

  • 1 - #10-32 Low Profile Nylon Lock Nut

  • Add a 90deg bracket to the same end of the MAXTube. Secure with the longer screw in the 3rd hole from the edge of the tube and a nut, as shown. Then use the shorter screws to secure the endcap to the tube and bracket. Note: this piece should be a mirror of the one assembled in Step 43.

    1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 25in

    Connect the 90deg bracket and tube sections from Steps 43/45 to the new section of MAXTube using 4 screws and nuts as shown.

    2 - Button Head Hex Drive Screw #10-32 x 1-1/2in

  • 2 - #10-32 Low Profile Nylon Lock Nut

  • Attach two 90deg brackets to the top section of MAXTube as shown. Use the longer screws and nuts where there is no endcap to secure the part to.

    Attach two 90deg brackets to the top section of MAXTube as shown. Use the longer screws and nuts where there is no endcap to secure the part to.
    Insert one nut strip into either end of the 1/2 x 1/2 MAXTube.

    2 - #10-32 Low Profile Nylon Lock Nut

    Rotate the structure so that the 1/2 x 1/2 MAXTube and upper 90deg brackets are facing "up" or "out" towards you. Then, add 90deg brackets on both the front and the back of the right side MAXTube so that the angle is pointing out to the right. The lowest hole in the bracket should line up with the 9th hole from the bottom of the 1x1 MAXTube. Note: Place the screws so that the nuts are on the front face of the structure in this orientation, as shown in the first image.

    2 - #10-32 Low Profile Nylon Lock Nut

    Connect the MAXTube to the 90deg bracket using two screws and nuts as shown. The nuts should be on the same side of the structure as the other ones in this bracket.

    2 - #10-32 Low Profile Nylon Lock Nut

    Attach another 90deg bracket to the 1x1 MAXTube using two screws and nuts as shown. The last hole in the bracket aligns with 3rd hole from the outer edge of the tube. Note: The nuts should be on the same side of the structure as the other ones in this part of the assembly.

    2 - #10-32 Low Profile Nylon Lock Nut

    Add 90deg brackets on both the front and the back of the right side MAXTube so that the angle is pointing out to the right. The lowest hole in the bracket should line up with the 9th hole from the bottom of the 1x1 MAXTube. Note: Place the screws so that the nuts are on the front face of the structure in this orientation, as shown in the first image.

    2 - #10-32 Low Profile Nylon Lock Nut

    Connect the MAXTube to the 90deg bracket using two screws and nuts as shown. The nuts should be on the same side of the structure as the other ones in this bracket.

    2 - #10-32 Low Profile Nylon Lock Nut

    Attach another 90deg bracket to the 1x1 MAXTube using two screws and nuts as shown. The last hole in the bracket aligns with 3rd hole from the outer edge of the tube. Note: The nuts should be on the same side of the structure as the other ones in this part of the assembly.

    Insert one nut strip into either end of the 1/2 x 1/2 MAXTube.

    6 - #10 Spacer - 1/8in

    Add a piece of aluminum angle to the 1/2 x 1/2 MAXTube with a slight offset by including a spacer between the two pieces of metal at each screw. Screws will be secured at the 4th, 8th, and 11th hole from each end of the MAXTube.

    Attach one 1x1 MAXTube Endcap to each end of the aluminum angle using a screw as shown in the image.
    Align the MAXTube endcaps of the assembly from Step 60 with the 2nd hole from the top crossbar. Use screws to secure an additional piece of Aluminum Angle on each side, using the endcaps as the anchor.

    2 - #10-32 Low Profile Nylon Lock Nut

    Attach the polycarbonate sheet to the structure's left side using two screws and locknuts, as shown in the image

    2 - #10-32 Low Profile Nylon Lock Nut

    Attach the polycarbonate sheet to the structure's right side using two screws and locknuts, as shown in the image. Set the structure aside.

    4 - Button Head Hex Drive Screw #10-32 x 5/8in

  • 4 - #10 Spacer - 1/8in

  • 2 - MAXTube Endcap - 1x1 - 1/8in Wall

  • 2 - #10-32 Low Profile Nylon Lock Nut

  • First, attach one 1x1 MAXTube Endcap to each end of the aluminum angle using a screw. Then, attach the aluminum angle to the polycarbonate sheet so that it is centered (3 holes in from either side) and 19 holes from the factory edge of the sheet. Be sure to equally space the screws and include a spacer between the polycarbonate sheet and angle aluminum.

    4 - #10 Spacer - 1/8in

  • 2 - MAXTube Endcap - 1x1 - 1/8in Wall

  • 2 - #10-32 Low Profile Nylon Lock Nut

  • First, attach one 1x1 MAXTube Endcap to each end of the aluminum angle using a screw. Then, attach the aluminum angle to the polycarbonate sheet so that it is centered (3 holes in from either side) and 7 full holes, or approximately 3.5in, from the top edge of the sheet. Be sure to equally space the screws and include a spacer between the polycarbonate sheet and angle aluminum.

    Attach the other half of the Launcher's frame, from Step 41, to the upper side aluminum angle with one screw and polycarbonate side panels using 3 screws as shown. Use locknuts to secure the connection.
    Attach the other side of the Launcher's frame to the upper side aluminum angle with one screw and polycarbonate side panels using 3 screws as shown. Use locknuts to secure the connection.
    Use two screws and lock nuts to connect the lower piece of angle aluminum to the launcher. Check that the bolt heads are on the inside of the mechanism and the nuts are on the same side as the motors.

    4 - #10-32 Low Profile Nylon Lock

    Attach a Basic Corner Brackets to each 1in face of the MAXPattern MAXTube uprights. Use two screws and nuts per side to secure with the nuts facing into the frame as shown.

    2 - Button Head Hex Drive Screw #10-32 x 2-1/4in

  • 2 - Button Head Hex Drive Screw #10-32 x 1/2in

  • 2 - #10-32 Low Profile Nylon Lock

  • Insert a MAXTube Endcap into the bottom of each 1x1 section of MAXTube. Then, attach one Basic Corner Bracket to the inner face of the 1x1 MAXTube uprights. Use two screws, the MAXTube endcap, and one nut for each bracket to secure.

    2 - #10-32 Low Profile Nylon Lock

    Attach one Basic Corner Bracket to the face nearest the polycarbonate sheets using one screw and nut. The top hole of the bracket will align with the 4th hole from the bottom of the MAXTube.

    2 - #10-32 Low Profile Nylon Lock

    Secure the opposite corner of the polycarbonate two screws and locknuts as well as a 3/8in screw into the MAXTube endcap from Step 1.

    2 - #10-32 Low Profile Nylon Lock

    Secure the opposite corner of the polycarbonate two screws and locknuts as well as a 3/8in screw into the MAXTube endcap from Step 1.

    Please Note: You may need to remove the belly polycarbonate to access two of these nuts. If you do, move onto the next step before reattaching it.

    3 - #10-32 Low Profile Nylon Lock

    Attach the right wall to the T bracket on the conveyor assembly with three screws and locknuts.

    2 - Button Head Hex Drive Screw #10-32 x 3/8in

    Attach the right wall to the lower 90 deg bracket on the launcher bracket assembly with a screw and locknut as well as two 3/8in screws into the MAXTube endcap.

    2 - Button Head Hex Drive Screw #10-32 x 3/8in

    Attach the right wall to the downward facing of the two upper 90 deg brackets on the launcher bracket assembly with a screw and locknut as well as two 3/8in screws into the MAXTube endcaps.

    1 - Button Head Hex Drive Screw #10-32 x 3/8in

    Attach the right wall to the horizontal facing of the two upper 90 deg brackets on the launcher bracket assembly with two screws and locknuts as well as a 3/8in screw into the MAXTube endcap.

    2 - Button Head Hex Drive Screw #10-32 x 3/8in

    Attach the left wall to the lower 90 deg on the launcher bracket assembly with a screw and locknut as well as two 3/8in screws into the MAXTube endcap.

    2 - Button Head Hex Drive Screw #10-32 x 3/8in

    Attach the left wall to the downward facing of the two upper 90 deg brackets on the launcher bracket assembly with a screw and locknut as well as two 3/8in screws into the MAXTube endcaps.

    2 - Button Head Hex Drive Screw #10-32 x 3/8in

    Attach the left wall to the horizontal facing of the two upper 90 deg brackets on the launcher bracket assembly with two screws and locknuts as well as a 3/8in screw into the MAXTube endcap.

    1 Panel - 26 1/2in x 10 1/2in

    REV-21-3420-PK2

    3/8in Nut Strip - 3pos

    8

    REV-21-3555

    MAXTube - 2x1 - 1/8in Wall - 47in

    4 Pieces - 19in each

    REV-21-3620-PK30

    MAXTube Internal Support - 2x1 - 1/8in Wall

    4

    REV-29-1016-PK100

    #10-32 Low Profile Nylon Lock Nut

    24

    REV-29-2943-PK50

    Button Head Hex Drive Screw #10-32 x 1/2in

    16

    REV-29-2961-PK25

    Button Head Hex Drive Screw #10-32 x 2-1/2in

    8

    REV-29-2962-PK25

    Button Head Hex Drive Screw #10-32 x 2-1/4in

    16

    REV-21-2295-PK2

    1in Bracket - 90deg - Sharp Interior

    REV-21-2302-PK2

    1in Bracket - 180deg

    REV-21-2317-PK2

    1in Bracket - Internal 3-4-5 - Steep

    REV-21-2319-PK2

    1in Bracket - External 3-4-5 - Steep

    REV-21-2329-PK2

    1in Bracket - T

    REV-21-2376-PK2

    MAXHub - Structural

    REV-21-2520

    MAXSpline Shaft - 47in Long

    REV-21-2541-PK10

    MAXSpline Spacer, 1/8in

    REV-21-2542-PK10

    MAXSpline Spacer, 1/4in

    REV-21-2543-PK5

    MAXSpline Spacer, 1/2in

    REV-21-2581

    MAXSpline Shaft Collar - 2-Piece - Aluminum

    REV-21-2805-PK25

    #10 Shaft End Screw V2 - 0.5in

    REV-21-2812

    1/2in Rounded Hex Shaft - 2.5in - Tapped

    REV-21-3197-PK4

    1/2in Rounded Hex Bearing - Flanged - 1in OD

    REV-21-3410

    Polycarbonate Sheet - 3mm - 1/2in Grid Pattern - 47in x 23in

    REV-21-3543

    MAXTube - 1x1 - 1/8in Wall - Grid Pattern - 47in

    REV-21-3558

    MAXTube - 2x1 - 1/8in Wall - MAX Pattern - 1-Pos (3in)

    REV-21-3580

    MAXTube - 2x1 - 1/8in Wall - MAX Pattern

    REV-21-3611

    MAXTube Endcap - 1x1 - 1/8in Wall

    REV-21-3613

    MAXTube Endcap - 2x1 - 1/8in Wall

    REV-21-4056

    RT25 Belt - 1/2in Width - 56 Tooth

    REV-21-4168

    RT25 Belt - 1/2in Width - 168 Tooth

    REV-25-2224

    RT25 Pulley - MAXSpline - 24T - Modular

    REV-29-1016-PK100

    #10-32 Low Profile Nylon Lock Nut

    REV-29-2912-PK50

    Socket Head Screw #10-32 x 3/8in

    REV-29-2941-PK50

    Button Head Hex Drive Screw #10-32 x 3/8in

    REV-29-2943-PK50

    Button Head Hex Drive Screw #10-32 x 1/2in

    REV-29-2953-PK50

    Button Head Hex Drive Screw #10-32 x 1-1/4in

    REV-29-2955-PK50

    Button Head Hex Drive Screw #10-32 x 1-1/2in

    REV-29-2961-PK25

    Button Head Hex Drive Screw #10-32 x 2-1/2in

    REV-21-2101

    MAXPlanetary 3:1 Cartridge

    REV-21-2130

    Vortex MAXPlanetary Input Kit

    REV-25-2109

    MAXPlanetary Base Kit

    REV-11-2159

    SPARK Flex Motor Controller

    REV-21-1652

    NEO Vortex Brushless Motor

    REV-21-2086-PK10

    #10 Spacer, 0.250in Long

    REV-21-2205

    RT25 Pulley - 1/2in Hex - 16T - Single

    REV-21-2296-PK2

    1in Bracket - 90deg

    REV-21-2298-PK2

    1in Bracket - 120deg

    REV-21-2359-PK2

    Lap Joint Bracket - 1in

    REV-21-2805-PK25

    #10 Shaft End Screw V2 - 0.5in

    REV-21-2810

    1/2in Rounded Hex Shaft - 1.5in - Tapped

    REV-21-3289

    1/2in x 1/2in MAXTube

    REV-21-3410

    Polycarbonate Sheet - 3mm - 1/2in Grid Pattern - 47in x 23in

    REV-21-3540

    MAXTube - 1x1 - 1/16in Wall - Grid Pattern - 47in

    REV-21-3558

    MAXTube - 2x1 - 1/8in Wall - MAX Pattern

    REV-21-3564

    MAXTube - 2x1 - 1/8in Wall - MAX Pattern

    REV-21-3613

    MAXTube Endcap - 2x1 - 1/8in Wall

    REV-21-3617-PK30

    MAXTube Internal Support - 1x1 - 1/16in Wall

    REV-21-3738-PK25

    #10 Shaft End Screw V2 - 1.25in

    REV-21-3739-PK25

    #10 Shaft End Screw V2 - 1.75in

    REV-21-4048

    RT25 Belt - 1/2in Width - 48 Tooth

    REV-21-4064

    RT25 Belt - 1/2in Width - 64 Tooth

    REV-29-1016-PK100

    #10-32 Low Profile Nylon Lock Nut

    REV-29-2941-PK50

    Button Head Hex Drive Screw #10-32 x 3/8in

    REV-29-2947-PK50

    Button Head Hex Drive Screw #10-32 x 3/4in

    REV-29-2953-PK50

    Button Head Hex Drive Screw #10-32 x 1-1/4in

    REV-29-2955-PK50

    Button Head Hex Drive Screw #10-32 x 1-1/2in

    REV-29-2960-PK25

    Button Head Hex Drive Screw #10-32 x 2-1/4in

    REV-29-2961-PK25

    Button Head Hex Drive Screw #10-32 x 2-1/2in

    REV-11-2159

    SPARK Flex Motor Controller

    REV-21-1652

    NEO Vortex Brushless Motor

    REV-41-1163

    Surgical Tubing - 3mm

    REV-41-1373

    Hook and Loop Fastener - 13.5mm x 2m

    REV-21-2006-PK10

    1/2in Hex Shaft Spacer - 1/2in

    REV-21-2037-PK2

    MAXHub - 1/2in Hex - Aluminum

    REV-21-2085-PK10

    #10 Spacer, 0.125in Long

    REV-21-2295-PK2

    1in Bracket - 90deg - Sharp Interior

    REV-21-2376-PK2

    MAXHub - Structural

    REV-21-2444

    Grip Wheel - 4in - MAXSpline - Hard

    REV-21-2457

    Compliant Wheel - 4in - MAXSpline - Medium

    REV-21-2520

    MAXSpline Shaft - 47in Long

    REV-21-2542-PK10

    MAXSpline Spacer, 1/4in

    REV-21-2543-PK5

    MAXSpline Spacer, 1/2in

    REV-21-2581

    MAXSpline Shaft Collar - 2-Piece - Aluminum

    REV-21-2589-PK2

    MAXSpline Shaft Endcap - 1/2in Hex - Aluminum

    REV-21-2805-PK25

    #10 Shaft End Screw V2 - 0.5in

    REV-21-3011

    20DP Gear - MAXSpline - 34T

    REV-21-3197-PK4

    1/2in Rounded Hex Bearing - Flanged - 1in OD

    REV-21-3207

    0.74 x 0.74 Angle - 47in

    REV-21-3289

    1/2in x 1/2in MAXTube

    REV-21-3293-PK2

    1in Basic Corner Bracket

    REV-21-3410

    Polycarbonate Sheet - 3mm - 1/2in Grid Pattern - 47in x 23in

    REV-21-3420-PK2

    3/8in Nut Strip - 3pos

    REV-21-3428-PK2

    3/8in Nut Strip - 11pos

    REV-21-3476

    MAXSpline Shaft Collar - 2 Piece - Narrow - Aluminum

    REV-21-3540

    MAXTube - 1x1 - 1/16in Wall - Grid Pattern - 47in

    REV-21-3580

    MAXTube - 2x1 - 1/8in Wall - MAX Pattern

    REV-21-3610

    MAXTube Endcap - 1x1 - 1/16in Wall

    REV-21-3611

    MAXTube Endcap - 1x1 - 1/8in Wall

    REV-21-4072

    RT25 Belt - 1/2in Width - 72 Tooth

    REV-21-6568

    Flap Wheel - 6in - MAXSpline - 6F - Medium

    REV-25-2224

    RT25 Pulley - MAXSpline - 24T - Modular

    REV-29-1016-PK100

    #10-32 Low Profile Nylon Lock Nut

    REV-29-2941-PK50

    Button Head Hex Drive Screw #10-32 x 3/8in

    REV-29-2943-PK50

    Button Head Hex Drive Screw #10-32 x 1/2in

    REV-29-2945-PK50

    Button Head Hex Drive Screw #10-32 x 5/8in

    REV-29-2953-PK50

    Button Head Hex Drive Screw #10-32 x 1-1/4in

    REV-29-2955-PK50

    Button Head Hex Drive Screw #10-32 x 1-1/2in

    REV-29-2961-PK25

    Button Head Hex Drive Screw #10-32 x 2-1/2in

    REV-29-2962-PK25

    Button Head Hex Drive Screw #10-32 x 2-1/4in

    REV-21-2102

    MAXPlanetary 4:1 Cartridge

    REV-21-2130

    Vortex MAXPlanetary Input Kit

    REV-25-2109

    MAXPlanetary Base Kit

    REV-11-2159

    SPARK Flex Motor Controller

    REV-21-1652

    NEO Vortex Brushless Motor

    REV-21-3552

    MAXTube - 2x1 - 1/16in Wall - 47in

    REV-21-3580

    MAXTube - 2x1 - 1/8in Wall - MAX Pattern

    REV-21-3610

    MAXTube Endcap - 1x1 - 1/16in Wall

    REV-21-3612

    MAXTube Endcap - 2x1 - 1/16in Wall

    REV-29-1016-PK100

    #10-32 Low Profile Nylon Lock Nut

    REV-29-2941-PK50

    Button Head Hex Drive Screw #10-32 x 3/8in

    REV-29-2955-PK50

    Button Head Hex Drive Screw #10-32 x 1-1/2in

    REV-29-2961-PK25

    Button Head Hex Drive Screw #10-32 x 2-1/2in

    REV-21-3580

    MAXTube - 2x1 - 1/8in Wall - MAX Pattern

    REV-21-3610

    MAXTube Endcap - 1x1 - 1/16in Wall

    REV-21-3612

    MAXTube Endcap - 2x1 - 1/16in Wall

    REV-29-1016-PK100

    #10-32 Low Profile Nylon Lock Nut

    REV-29-2941-PK50

    Button Head Hex Drive Screw #10-32 x 3/8in

    REV-29-2955-PK50

    Button Head Hex Drive Screw #10-32 x 1-1/2in

    REV-29-2961-PK25

    Button Head Hex Drive Screw #10-32 x 2-1/2in

    REV-21-2005-PK10

    1/2in Hex Shaft Spacer - 1/4in

    REV-21-3410

    Polycarbonate Sheet - 3mm - 1/2in Grid Pattern

    REV-29-1016-PK100

    #10-32 Low Profile Nylon Lock Nut

    REV-29-2941-PK50

    Button Head Hex Drive Screws #10-32 x3/8in -

    REV-29-2953-PK50

    Button Head Hex Drive Screws #10-32 x1-1/4in -

    REV-29-2955-PK50

    Button Head Hex Drive Screws #10-32 x1-1/2in -

    REV-29-2961-PK25

    Button Head Hex Drive Screws #10-32 x2-1/2in -

    MAXSwerve Compatibility
    MAXSwerve Compatibility
    MAXSwerve Compatibility
    MAXSwerve Compatibility
    EasySwerve Module Assembly Instructions
    MAXPlanetary Gearbox Assembly
    Gearbox Assembly Instructions