Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
Loading...
2024 Version coming soon!
In the meantime, please see the standard and for inspiration!
2024 Version coming soon!
In the meantime, please see the 2023 West Coast Drivetrain Build Guide for inspiration!
Built entirely from the , this year's design is designed to be a strong and adaptable foundation for your team. Our 2026 REV ION FRC Starter Bot’s design centers on simplicity and adaptability, providing a solid base that allows your team to start strong, evolve, and rebuild to make it your own as the season unfolds. Whether your strategy involves scoring fuel in the hub or acting as a high-volume supplier for your alliance, this robot provides the essential tools to compete effectively while leaving plenty of room for your own innovations.
Compatible with both EasySwerve and MAXSwerve, the drivetrain of the 2026 REV ION FRC Starter Bot gives teams the freedom to choose their preferred style of swerve. This robot will easily navigate bumps while delivering reliable, consistent performance, all while maximizing internal space for other critical subsystems and storage of game pieces.
During REBUILT matches, scoring cycle times are vital. The 2026 Starter Bot’s intake system is built to intake fuel over the widest footprint possible. It features a compliant four-bar arm, deployed passively, to begin intaking fuel as soon as the robot starts moving during autonomous. While it excels at collecting game pieces quickly, the intake and conveyor system is versatile enough to eject fuel when necessary, giving teams more control over game piece management.
The 2026 Starter Bot optimizes internal game piece management to ensure your robot stays organized and ready to score. The storage area is integrated directly with the drivetrain and outer frame, creating ample room for game pieces. Using RT 25 belts for easy assembly and center-to-center distance, the integrated conveyor floor actively funnels pieces toward the launcher. This section also utilizes our new 1/2in Grid Patterned Polycarbonate Sheet, which serves as an organized and easily customizable canvas for your control system, sponsor logos, and other team decorations.
When it's time to score, the Launcher subsystem is engineered for high-energy transfer and jam-free operation. The mechanism uses a strategic mix of compliant wheels and our new 6in flap wheels to serve multiple functions in a small footprint. While the compliant wheels collect fuel from the storage area, the flap wheels simultaneously agitate the storage area and provide transfer of the fuel to the flywheel on the opposite side of the tower. We intentionally included hood curvature and strategic dead space to maximize energy transfer between the flywheel and the game piece during launch. The flywheel itself is powered by two Vortex motors with an "upduction" system to increase surface speed at the point of contact. The hood is constructed from gridded polycarb, allowing for precise, on-pitch compression adjustments between the frame and hood supports.
As always with our Kickoff Concepts program, we want this design to spark fresh ideas rather than limit them. We have intentionally left plenty of on-pitch mounting space available on the robot’s frame for teams to add a climber of their own design or other custom improvements. This free space is primarily located at the front above the intake, above the ball storage area, and on either side of the launcher mechanism.
We are excited for teams to get started building the 2024 REV ION FRC Starter Bot! Please keep this page bookmarked for future updates and inspiration for building your robot that will compete in the 2024 FRC game, CRESCENDO!
If you are only using part of our design on your robot, you can still use this code to help you program! To find the code for each individual mechanism, navigate to:
Then, select one of the following subsystem programs to use
ArmSubsystem.java- raising and lowering the intake and launcher, also controls the climb
IntakeSubsystem.java - intaking notes and feeding them to the launcher
LauncherSubsystem.java - stopping and starting the flywheels on the launcher
In addition to referencing the subsystem code, you will need to look at RobotContainer.java for information about button bindings, constant/variable names, and function names. To find RobotContainer.java navigate to:
2024-REV-ION-FRC-Starter-Bot/src/main/java/frc/robot/subsystems2024-REV-ION-FRC-Starter-Bot/src/main/java/frc/robotGet:
1 - 1/2in x 1/2in MAXTube Cut to 7.5
1 - 1in Bracket - 120deg
Get:
1 - Button Head Hex Drive Screw #10-32 x 2-1/4in
1 - #10 Spacer - 1/4in
Get:
1 - Button Head Hex Drive Screw #10-32 x 2-1/4in
1 - #10 Spacer - 1/4in
Get:
1 - 1/2in Rounded Hex Shaft Cut to 18-7/16
2 - Button Head Hex Drive Screw #10-32 x 1-1/4in
Add the 1/2in rounded hex shaft to the intake between the ends of the 1/2 x 1/2 that were just added. Secure with 2 screws.

Get:
1 - 1/2in x 1/2in MAXTube Cut to 7.5
1 - 1in Bracket - 120deg






Meet the 2023 REV ION FRC Starter Bot! Using all REV ION parts, the Starter Bot is the culmination of analyzing the game, prototyping, and technical documentation. The 2023 REV ION FRC Starter Bot is designed to give teams a starting point for building their robot, while leaving room for iteration, revision, and adaptation to the game’s challenges.
v1.2.3 - BOM Update
2/18/2026
Added Vortex shafts and cables needed for both drivetrains into the Bill of Materials.
Corrected screw length in Steps 6in the Drivetrain build guide.
v1.2.2 - Conveyor Build Guide Correction
2/2/2026
Corrected Steps 6, 25, and 27 of the Conveyor build guide.
Old steps included additional 180deg brackets that were not factored into the Bill of Materials.
v1.2.1 - Full Bill of Materials SKU correction
2/2/2026
Corrected SKU on BOM for MAXTube - 2x1 - 1/8in Wall - MAX Pattern
Adjusted version numbering on changelog of v1.2.0
v1.2.0 - Build Guide Section BOM Update 1
1/30/2026
Added needed tools and materials to each section of the build guide
QTY of pieces needed will be added soon!
v1.1.2 - BOM Update
1/27/2026
Added links to .pdf versions of the full BOM and subsystem BOMs
Meet the 2025 REV ION FRC Starter Bot! Using the , this starter bot is designed to give teams a starting point for building their robot while leaving room for iteration, revision, and adaptation to the game’s unique challenges.
Utilizing only REV ION parts, the 2025 REV ION Starter Bot will not require fabrication beyond cutting parts to length. This means your robot can be taken apart and reconfigured as the season evolves or parts can be reused to get a new prototype moving fast.
In FIRST Robotics Competition robots, drivetrains consist of all the components needed to make the robot move around the game field. Drivetrains are a crucial part of the robot and are often one of the first parts of the robot that a team begins designing and iterating upon.
Most drivetrains will use motors connected to gearboxes to transmit motion to wheels with belts or chain. Some teams will incorporate parts such as pneumatics and servos into their drivetrains as well, allowing for shifting of gears and changing what wheels are in contact with the ground at certain points in the game.
Drivetrains have various forms, each having its own pros and cons- the optimal drivetrain for a team is one that finds the correct balance of speed, maneuverability, and power to fit within that team's specific strategy.
v1.1.1 - Tips and Tricks Release
1/23/2026
Added Tips and Tricks
Kicker Bar Reduction
MAXSwerve Java Template and preliminary code information
v1.1.0 - Build Guide and Code Release
1/16/2026
Full Assembly instructions for EasySwerve Configuration
Full Bill of Materials for both EasySwerve and MAXSwerve Configurations
The same quantity of metal stock and packs of hardware is needed for both versions!
Detailed cut list for both configurations
EasySwerve Java Template and preliminary code information
v1.0.0 - 2026 REV ION FRC Starter Bot Reveal
1/14/2026
Post-Kickoff Landing Page Update
Added Starter Bot reveal video
Added a table of contents
Added robot feature summary
MAXSpline Shaft (REV-21-2520)
1.125in
12.25in
14.4375in
17.75in
MAXTube - 2x1 with Grid Pattern (REV-21-2590)
2in
5.5in (x2)
12.5in
17in
35.5in (x2)
and cuts for MAXSwerve Drivetrain
MAXTube - 1/2x1/2 (REV-21-3289)
4in
9.5in
26.5in (x2)
32.5in (x2)

2 - #10-32 Low Profile Nylon Lock Nut
Attach a 120deg bracket to the end of a 1/2 x 1/2 MAXTube section on the right side using two screws and nuts as shown. The corner hole of the bracket will align with the hole closest to the top of the MAXTube. Set aside.
2 - #10-32 Low Profile Nylon Lock Nut
Attach a 120deg bracket to the end of a 1/2 x 1/2 MAXTube section on the left side using two screws and nuts as shown. The corner hole of the bracket will align with the hole closest to the top of the MAXTube. Note: this piece should be a mirror of the assembly from Step 7. Set aside.
Add the MAXTube and bracket assembly from Step 7 to the intake as shown. Use one screw, a spacer between the bracket and the 2x1 MAXTube, and a locknut.
Add the MAXTube and bracket assembly from Step 8 to the intake as shown. Use one screw, a spacer between the bracket and the 2x1 MAXTube, and a locknut.





MAXSwerve gives the 2025 Starter Bot great maneuverability, allowing the robot to navigate the field in any direction. This makes tasks like aligning with the reef for coral scoring or repositioning in tight spaces easier. While we have chosen a swerve drive this year, we believe that a flat tank drive can also be an effective drivetrain this year. Direct path cycles without defense will exist since the majority of the scoring is on your side of the field.
A single-stage elevator with an integrated wrist allows for the efficient intake of coral from the human player station with the ability to score on levels one, two, and three of the reef.
Our design emphasizes simplicity over scoring on all levels. Given the number of scoring locations for coral, we felt that the slightly lower max score was worth the trade-off for an easy-to-build, maintain (and repair) design. Teams who want to score on L4, can adjust the geometry of the wrist or add another stage to the elevator, both of which are changes that are accessible upgrades for this design.
A floor intake mechanism mounted to the chassis streamlines the delivery of algae to the processor, allowing your team to contribute to cooperative scoring strategies. The intake subsystem is completely self-contained with both the deployment and intake motors both mounted to the intake itself so this can be left off or added later as desired.
The current 2025 Starter Bot design doesn’t include an endgame mechanism. We felt that while the endgame is an important factor in this game the majority of the scoring will be from coral and algae. While not tested, we believe that teams can design or add cage hooks to the elevator to facilitate shallow cage climbs, expanding their capabilities without overhauling the robot.
Purple inflatable cubes are also one of the game pieces for this year's CHARGED UP game. There are 44 cubes total on the playing field, including in the Substation area. The average weight of the cubes is approximately 2.5oz.
Each cube is made of purple PVC fabric and is marked with a FIRST logo. A cube has rounded corners, may not have flat surfaces, and the length, width, and height of the sides may not be equal dimensions.
Cubes are expected to experience wear during matches, and small holes may be patched with electrical tape.
Each field has two Charge Stations, one for each alliance, located in their corresponding communities. Each Charge Station consists of the main pivoting frame, lead-in ramps, and support structure. The main pivoting frame is mounted to the base frame via a set of 4 double hinges.
A robot earns points for its alliance by docking on or engaging with its Charge Station.
A Substation is an assembly used to move game pieces, like cubes and cones, from humans to robots or onto the field. There are 2 types of Substations in each Substation Area: a Single Substation and a Double Substation. Each Substation contains a Portal- a three-dimensional volume through which humans transfer game pieces to robots or the field.
Each Alliance's Double Substation is attached to and in-line with their opponent’s Alliance Wall. Each Single Substation is in-line with the guardrail.
A 20ft wide by 9ft 10-1/4in deep infinitely tall volume, formed by, and including the Alliance Wall, edge of the carpet, and Alliance colored tape.
West Coast Drive is generally characterized by having six, eight, or ten wheels that are cantilevered. Further, one wheel on each side is directly driven, while the rest are linked via chain. To help improve maneuverability, omni wheels can be used on the front or back, so wheels slide across the floor while turning. When using six or more wheels, lowering the middle wheel of the drivetrain can cause less friction because not all wheels are touching the floor at one time.
See REV's West Coast Drive built using ION products here:
Swerve drivetrain uses standard wheels mounted on their own pivoting mechanisms. Most swerve drivetrains require two motors per wheel; one to rotate the wheel, and one to control the direction the wheel points. Your robot can move in any direction because the drive wheels pivot without changing the orientation of the drivetrain, but this type of drivetrain is very technically complex. There are multiple types of swerve drive, including crab drive and 2+2 configuration.
Swerve Drives offer a huge increase in maneuverability, at the cost of increased build complexity and increased resource costs, including weight, space, capital, and time.
See REV's Swerve Drive built using ION products, including the MAXSwerve Module here:
Some other common drivetrains used in FIRST include:
Two Wheel Drive (also known as "casterbot")
Four Wheel Drive
Six Wheel Drive variations that are not specifically West Coast Drive
Car Drive
H-Drive
Holonomic Drive
Mecanum Drive
All of these systems have their own advantages and disadvantages that should be discussed by your team. This is by no means a comprehensive list, either!
As teams learn, adapt, and iterate on each year's unique challenges, new drivetrains are created annually to meet the criteria needed to succeed and make it all the way to Einstein!


The 2026 REV ION FRC Starter Bot is easily be built with a MAXSwerve Drivetrain with only a couple of small modifications. Please see the Build Guide steps below that are small variations to the standard build guide.
The length of the MAXTube - 2x1 - 1/8in Wall should be cut to 20in. For Step 2 and Step 5.


Before you can deploy this project to your robot, you'll need to set your team number in /.wpilib/wpilib_preferences.json or via the "Set Team Number" tool in WPILib VSCode. You will need to update WPILib VSCode to a 2026+ release to build this project.
All controls for the Starter Bot are located in /src/main/java/frc/robot/RobotContainer.java and can be configured with WPILib's Command Controller API. The project is configured for an Xbox controller by default, so other controllers may require some additional setup or changes.
The robot's starting/zero configuration is:
intake in
Left stick
Drive/strafe drivetrain
Right stick
Rotate drivetrain
Start button
Zero swerve heading
Left stick button
Set swerve wheels to an X
Y button
Run shooter and feeder
Right trigger
Run fuel intake
The CAN IDs for the Starter Bot motor controller are defined in /src/main/java/frc/robot/Constants.java.
The default IDs are:
Intake
Intake Motor
SPARK Flex
2
Conveyor Motor
SPARK Flex
4
Shooter
Feeder Motor
SPARK Flex
All configuration objects are instantiated in /src/main/java/frc/robot/Configs.java and called by each subsystem
The Shooter Flywheel implements
Check out the REVLib simulation docs for more information on setting up and running a simulation. Select NetworkTables > SmartDashboard to open the Mechanism2d windows in the Simulation GUI. These displays will also update with a robot connected, so play around with them and add them to your dashboard! They can be configured in /src/main/java/frc/robot/Constants.java.
Individual mechanisms can also be controlled via SmartDashboard:
File -> Open -> 2026-Starter-Bot-SmartDashboard.xml (in the root of this repo)
The Upper left corner shows the currently running subsystems
The Intake and Shooter subsystems contain Commands and status
In a subsystem, only a single command may run at a time
Pressing the Start button starts the Command and is replaced by a Cancel button, which stops the command
IntakeSubsystem
Intake : Runs the Intake and Conveyor into the robot
Extake : Runs the Intake and Conveyor out of the robot
ShooterSubsystem
Flywheel : spins the flywheel up to its target velocity
Feeder : feeds the balls to the flywheel and keeps the flywheel spinning
Get:
2 - MAXTube - 2x1 - 1/8in Wall Cut to 20in
8 - Button Head Hex Drive Screw #10-32 x 2-1/2in
8 - #10-32 Low Profile Nylon Lock Nut
Attach the polycarb panel to the 1in face of two pieces of MAXTube. The panel will be centered, and about 8 holes in from the end on each side.
Get:
2 - MAXTube - 2x1 - 1/8in Wall Cut to 20in
2 - MAXTube Internal Support - 2x1 - 1/8in Wall
Slide one MAXTube Internal Spacer into each end of the 2x1 section of MAXTube. The internal support should be aligned with the 7th hole from each side.
18.5 Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 2in
2 - Button Head Hex Drive Screw #10-32 x 2-1/4in
2 - #10-32 Low Profile Nylon Lock Nut
Attach a section of MAXTube to the arm assembly with 2 screws and locknuts.
24.5 Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 2in
2 - Button Head Hex Drive Screw #10-32 x 2-1/4in
2 - #10-32 Low Profile Nylon Lock Nut
Attach a section of MAXTube to the arm assembly with 2 screws and locknuts.




CHARGED UP, presented by Haas, is an exciting and fast-paced competition that invites two competing alliances to bring energy to their community by retrieving cones and cubes and scoring them in a grid. The game features both autonomous and driver-controlled periods, during which teams can score points by retrieving and scoring game pieces, as well as docking on or engaging with their charge station. Teams will need to strategize and work together in order to emerge as the top alliance in this exciting game.




Details in this section of the guide may not reflect the most recent game rule updates. Always refer to the official game manual before making final decisions!
For a full detailed scoring summary, see section 6.4.3 Point Values in the official 2023 Game Manual.
Mobility
3
-
-
Game Pieces - Bottom Row
3
2
-
Game Pieces - Middle Row
If you are unfamiliar with the game field structure, the following view can give insight into the different elements and their locations.
The first step to any good FRC Game strategy is a full, in-depth understanding of the game. Strong knowledge of scoring achievements, point values, and game rules help teams develop a game strategy that maximizes their scoring ability. Once the knowledge is built, the game can be broken down into data points for analysis.
A commonly used metric in the competitive robotics world is points per second. Basing your game strategy based on the number of points you can gain per second (or even per game period), will help your team make the mechanical choices best for you!
Remember to always strategize and build within your resources! Not all teams will have access to the same resources, whether it is parts or people. A strategy that seems to yield the most points per second on paper may not be as successful as a strategy that focuses on maximizing accuracy.
One of the first steps we recommend your team take is to plan out your potential strategy for playing the game. After taking time to read through the rules, sitting down to brainstorm strategies and ideas for build season is an exciting and challenging task. It's important to involve all team members in the brainstorming process, as diverse perspectives and expertise can lead to innovative and effective solutions. During the brainstorming session, it's also important to keep an open mind and embrace creativity, as this can lead to new and unexpected ideas that could give the team a competitive edge.
The scoring and match strategy for CHARGED UP involves maximizing points earned through various actions, such as scoring game pieces on grids, completing links, docking on and/or engaging with the charge station, and parking.
A team has to have a good understanding of the point system and the specific criteria for earning points in order to develop an effective scoring strategy. It may also be beneficial to focus on actions that earn the most points per action, such as completing links, which is worth more points than scoring a single game piece.
Additionally, teams should consider aiming to score game pieces in a way that maximizes their chances of earning links. This could involve prioritizing certain rows or nodes on the grid to focus on scoring in. It could also be important to have a strategy for the endgame, where robots attempt to park, dock, and engage with their charge station or continue to score game pieces. Overall, teams need to have a good understanding of the point system and the specific criteria for earning points. The team may choose to aim to score game pieces in a way that maximizes their chances of earning links and aim to engage and dock with the charge station as many times as possible.
Some questions to consider asking yourselves during this process are:
What are our options for scoring during the different match periods (Autonomous, Teleoperated, End Game)?
What are things that our robot MUST be able to do to be successful in this year's game? (ie- navigate over certain terrains like cable protectors or the charging station, etc.)
Are there any aspects of the game that our team would like to focus on? April Tags are new this year and could be a fun challenge for vision processing!
Check out this video from the Kettering Robot in 3 Days team about Scoring and Strategy:
Watch the video below, presented by First Updates Now and brought to us by Kettering University, to see what seven of the most important Robot and Game Rules are to know for CHARGED UP!
However, in order to get a true sense of the 2023 FIRST Robotics Competition game, CHARGED UP, you must dive into the manual. The manual provides in-depth explanations regarding all of the components necessary for this challenge. It outlines how teams should approach the field, collect cubes and cones to charge, climb a tower, and deploy their robot into a goal to score points. With colorful diagrams and detailed descriptions of the custom components and scoring system, the manual helps teams understand exactly what is required for them to excel at this competition.
Be sure to read up on CHARGED UP before gearing up for an exciting competition season!

Left trigger
Reverse fuel intake
5
Flywheel Motor (Leader on the Right)
SPARK Flex
6
Flywheel Motor (Follower on the Left)
SPARK Flex
7
Drive
Front Left Driving Motor
SPARK MAX
15
Front Right Driving Motor
SPARK MAX
11
Rear Right Driving Motor
SPARK MAX
9
Rear Left Driving Motor
SPARK MAX
13
Front Left Turning Motor
SPARK MAX
14
Front Right Turning Motor
SPARK MAX
10
Rear Right Turning Motor
SPARK MAX
8
Rear Left Turning Motor
SPARK MAX
12
4
3
-
Game Pieces - Top Row
6
5
-
Link - 3 Nodes in a row contain Game Pieces
-
5
-
Robot Docked and not Engaged
8 (1 robot max in AUTO)
6
-
Robot Docked and Engaged
12 (1 robot max in AUTO)
10
-
Park
-
2
-
Sustainability bonus
-
-
1
Activation Bonus
-
-
1
Tie
-
-
1
Win
-
-
2

Looking for inspiration for where to take your 2026 REV ION FRC Starter Bot next? Upgrades listed in this section serve as inspiration for ways for your team improve your robot!
Upgrades for FRC Kickoff Concepts do not include code support or full build guides.
Perfect for controlling exactly when your robot extends outside the frame perimeter, this optional upgrade includes a NEO Vortex deployed intake with custom MAXComposite side plates for fast and consistent pickup!
Select the checkbox for "MAXComposite Intake" on our configurable for access to the CAD on both EasySwerve and MAXSwerve Drivetrains!
REV-21-1652
NEO Vortex Brushless Motor
2
REV-21-1916-PK4
Flanged Bearing for 1/2in Rounded Hex
2
REV-21-1964
#25 Plate Sprocket - MAXSpline - 48T
2
REV-21-2003-PK10
1/2in Hex Shaft Spacer - 1/16in
1
REV-21-2004-PK10
1/2in Hex Shaft Spacer - 1/8in
1
REV-21-2016
#25 Hub Sprocket - 1/2in Hex - 16T - Single
1
REV-21-2031-PK4
2in Compliant Wheel - 1/2in Hex Bore - Hard
2
REV-21-2036-PK2
MAXHub - 1/2in Hex - Plastic
1
REV-21-2101
MAXPlanetary 3:1 Cartridge
1
REV-21-2102
MAXPlanetary 4:1 Cartridge
1
REV-21-2130
Vortex MAXPlanetary Input Kit
1
REV-21-2286-PK10
Bearing Retaining Plate
1
REV-21-2520
MAXSpline Shaft - 47in Long
1
REV-21-2547-PK4
MAXSpline Spacer with MAX Pattern - 0.250in Long
1
REV-21-2581
MAXSpline Shaft Collar - 2-Piece - Aluminum
2
REV-21-2589
MAXSpline Shaft Endcap - 1/2in Hex - Aluminum
2
REV-21-2805-PK25
#10 Shaft End Screw V2 - 0.5in
1
REV-21-3095
0.2in - 47in x 23in - MAXComposite Sheet
1
REV-21-3197-PK4
1/2in Rounded Hex Bearing - Flanged - 1in OD
1
REV-21-3410
Polycarbonate Sheet - 3mm - 1/2in Grid Pattern
1
REV-21-3663
Motor Mounting Block (REV-21-3663)
1
REV-21-3738-PK25
#10 Shaft End Screw V2 - 1.25in
1
REV-21-6555-PK10
2in - MAXSpline - Medium - Complaint Wheel
2
REV-25-2109
MAXPlanetary Base Kit
1
REV-25-2224
RT25 Pulley - MAXSpline - 24T - Modular
2
REV-21-4056
RT25 Belt - 1/2in Width - 56 Tooth
1
REV-29-1016-PK100
#10-32 Low Profile Nylon Lock Nut
1
REV-29-2943-PK50
Button Head Hex Drive Screw #10-32 x 1/2in
1
REV-29-2945-PK50
Button Head Hex Drive Screw #10-32 x 5/8in
1
REV-29-2947-PK50
Button Head Hex Drive Screw #10-32 x 3/4in
1
REV-29-2953-PK50
Button Head Hex Drive Screw #10-32 x 1-1/4in
1
REV-29-2956-PK25
Button Head Hex Drive Screw #10-32 x 1-5/8in
1
REV-41-1365
#25 Roller Chain
1
MAXSpline Shaft (REV-21-2520)
22-1/16 in
1
MAXSpline Shaft (REV-21-2520)
1/2 in
2
MAXComposite Panel
see CAD
2
Polycarbonate
see CAD
1
Custom Spacer 1
3D Printed, Approximately 7/16in wide
1 †
Custom Spacer 2
3D Printed, Approximately 5/16in wide
1 ††
REV-11-2159
SPARK Flex Motor Controller
2
REV-21-1135
1/2in Rounded Hex Shaft
2 or 3 †††
†
Can substitute QTY 7 - (REV-21-2003-PK10) 1/2in Hex Shaft Spacer - 1/16in
††
Can substitute QTY 5 - (REV-21-2003-PK10) 1/2in Hex Shaft Spacer - 1/16in
†††
May be able to use leftover 1/2in Rounded Hex Shaft from Starter Bot Build, see cut list for details
1/2in Rounded Hex Shaft (REV-21-1135)
22-13/16 in
1
1/2in Rounded Hex Shaft (REV-21-1135)
22-1/4 in
3
1/2in Rounded Hex Shaft (REV-21-1135)
1-7/16 in
2
1/2in Rounded Hex Shaft (REV-21-1135)
1-14/16 in
1

Cut Lengths for the EasySwerve and MAXSwerve configurations are the same unless specifically noted!
Note: the EasySwerve and MAXSwerve configurations require different lengths and quantities of each length.
Intake
14 1/4
1
Launcher
12 3/4
1
Launcher
13 7/8
1
Launcher
4 15/16
2
Launcher
25
1
Launcher
4
1
Right Wall
Launcher
24-1/2 x 12-1/2
1
Launcher
13 x 11
2
Launcher
23 x 17-1/2
1
Left Wall
23 x 17-1/2
1
Right Wall
Launcher
6
2
Launcher
24
2
Launcher
23
1
Left Wall
16
1
Left Wall
23
1
Right Wall
16
1
Right Wall
16
2
Intake
2
6
Intake
17-1/2
2
Intake
25
1
4
Drivetrain
17
1
Right Wall
13
1
Conveyor
12 3/4
2
Conveyor
11
2
Conveyor
1 1/4
4
Intake
17 7/8
3
Intake
18 7/16
10-11/16
2
Conveyor
10-11/16
3
Launcher
10
1
Launcher
11
3
Launcher
17-1/2
2
Launcher
8
2
25
2
Drivetrain
7-1/2
2
Intake
12-1/2
2
Launcher
12 x 5
2
Conveyor
26-1/2 x 10-1/2
1
Drivetrain
17 x 8
1
Intake
24 x 7-1/2
16-1/2
2
Intake
2
4
Intake
18
2
Intake
25
6
2
Conveyor
6-1/2
2
Conveyor
27
1
Left Wall
27
1
Right Wall
19
4
Drivetrain
13
2
Intake
25
2
Conveyor
24-1/2
2
Launcher
17
1




1
Launcher
2
1
20
Left Wall
Launcher
6
2
Launcher
24
2
Launcher
23
1
Left Wall
16
1
Left Wall
23
1
Right Wall
16
1
Right Wall







Assembly Instructions
and
Teams will need to cut some pieces of structural tubing in order to build the 2023 REV ION FRC West Coast Drivetrain. The following sections detail the quantity and length needed for each type of extrusion.
Every piece of structural tubing needs to start with a hole 1/2in (or slightly less) from the end where the length measurement is taken FROM.
2x1 MAXTube:
2x26-1/2in (Front/Rear Rails)
#25 Chain
Build two of the following Drive Module Subassemblies:
Want to integrate this drivetrain with your 2023 Starter Bot? Check out the !
4x28in (112 links)
8) Insert two 2-1/2in long rounded hex shafts into the plastic MAXHubs (one shaft in each). Push them in all the way up against the Structural MAXHub.
9) Fasten the shafts in place with 1/2in long #10-32 button head screws.
8) Line up the chain assembly with the MAXTube and insert the center shaft into the bearings in the middle of the tube. The sprockets and chain should be located on the inboard side.
Insert the shaft through both bearings, but don’t push the middle sprocket all the way against the bearing.
9) Slide the 4in shafts with bearings into their associated MAXSplines in the MAXTube. Slide the sprockets and chain up against the bearings as this is done. This may require a significant amount of force to achieve, as the chain is supposed to be very tight.
10) Slide two Rounded Hex Bearings onto the outboard ends of the 4in shafts and into the MAXSplines in the MAXTube. Tension will have to be applied to the chain in order to get the bearings into the MAXSplines. The shafts may be used as levers to tension the chain and line up the bearings. This may require a significant amount of force to achieve, as the chain is supposed to be very tight.
11) Install one 1/8in wide Shaft Spacer and one 1/16in wide Shaft Spacer onto the outboard side of the center shaft.
12) Install one of the traction wheel assemblies onto the center shaft. If necessary, slide the shaft so that it is flush with the face of the MAXHub on the outside of the wheel. It may require tapping the shaft with a small rubber mallet to move it with the chain tension in place.
13) Install two of the omni wheel assemblies onto the outer shafts. If necessary, slide the shafts so that they are flush with the face of the MAXHub on the outside of the wheel. It may require tapping the shaft with a small rubber mallet to move it with the chain tension in place.
14) Retain the three wheels with Shaft End Screws.
15) On the inboard side of the center shaft, install one 1/16in wide Shaft Spacer, one 1/4in wide Shaft Spacer, and one 1/2in wide Shaft Spacer.
16) On the inboard side of each of the outer shafts, install one 1/8in wide Shaft Spacer and one 1/2in wide Shaft Spacer.
17) Retain the outer shafts with Shaft End Screws.
1) Slide 3/4in long #10 spacers inside the 31in long 2x1 MAXTube with MAX Pattern and line them up with the holes shown.
2) Slide 1-1/4in long #10-32 button head screws through the holes in the MAXTube and through the spacers.
3) Position 2-Hole (5in long) 2x1 MAXTubes with MAX Pattern on the exposed ends of the screws. The tubes should be turned on their sides, flush with the top of the 31in tube, and located 7in from the end of the 31in tube. The side of the 31in tube these tubes are installed on will become the “outboard” side of the drive module.
4) Install nylock nuts on the ends of the screws, inside the 5in long tubes. The nuts will engage with the slots inside the MAXTubes, so no tool is necessary to hold them in place. Tighten the screws down.
5) Locate the middle MAXSpline on the 31in tube. Insert a Structural MAXHub in the two (2) MAXSplines on either side of the center one on the outboard side of the tube.
Rotate the hubs so that their threaded holes are located along the centerline of the tube (i.e. on the left or right side).
6) Insert two (2) plastic MAXHubs aligned with the Structural MAXHubs on the inboard side of the tube.
Rotate the hubs so that their threaded holes are on the opposite side (left/right) from the Structural MAXHubs.
1) Build two of the following: a. Insert two aluminum MAXHubs into each side of a traction wheel. Rotate the hubs so that their threaded holes are 180 degrees apart. b. Fasten the MAXHubs in place with two 1in long #10-32 socket head screws.
2) Build four of the following: a. Insert two aluminum MAXHubs into each side of an omni wheel. Rotate the hubs so that their threaded holes are 180 Degrees apart. b. Fasten the MAXHubs in place with two 1in long #10-32 socket head screws.
1) Form two of the #25 chain lengths into a loop. This can be accomplished with a chain tool or by removing an extra link and using a connecting link.
2) Place the chain loops on either side of a 16T #25 double sprocket.
3) Insert a 6in long Hex Shaft into the 16T double sprocket.
4) Loop the opposite ends of the chains around two more 16T #25 double sprockets (one for each chain). Ensure that each chain is installed on either the front or back of the sprockets (e.g. not on the front of one sprocket and on the back of the other sprocket).
5) Slide two 4in long Hex Shafts into the outer sprockets (one in each sprocket).
6) Slide two Rounded Hex Bearings onto the ends of the shafts (one on each shaft).
1) Assemble a 2 Motor Drivetrain Gearbox with the gearset for 6in wheels with the pinions for the desired speed. If you are unsure of how to do this, you can find the directions here: 2 Motor Drivetrain Gearbox Build Guide
2) Ensure that the body screws put into the lower spacers are inserted with the screw head on the opposite side of the motors. The nylock nuts must be removed for this step as well.
3) Slide the gearbox onto the end of the center shaft and thread the exposed screws into the ends of the standoffs (2-1/2in hex shafts). Tighten the screws down.
4) Retain the center shaft with a Shaft End Screw.
1) Arrange the two assembled drive modules and the two 26-1/2in long tubes (“front/rear rails”) as shown. The ends of the front/rear tubes should be flush with the 5in long MAXTubes between the wheels.
2) Position eight 90 Degree brackets on each corner, top and bottom, and use 3/16in rivets to rivet them in place.
3) Assembly is complete- begin the rest of your robot assembly, or begin following the 2023 REV ION FRC Starter Bot Assembly Instructions!

7) Fasten the MAXHubs in place with one 1in long #10-32 button head screw and one 1in long #10-32 socket head screw for each MAXHub pair. The socket head screw should be installed through the plastic MAXHub and threaded into the Structural MAXHub. The button head screw should be installed through the Structural MAXHub and threaded into the plastic MAXHub.
7) Install two Rounded Hex Bearings in the center MAXSpline of the MAXTube (one on either side of the tube).








































Get:
1 - 1/2in Rounded Hex Shaft Cut to 22.368in
2 - 1 Piece 1/2in Hex Plastic Shaft Collar
1 - 20DP Gear - 1/2in Hex - 52T
Get:
1 - 1/2in Rounded Hex Shaft - 3.0in - Tapped
1 - MAXPlanetary 1/2in Hex Socket Output
1 - #10-32 Shaft End Screw
Get:
1 - MAXPlanetary system with 2 5:1 stages.
2 - Button Head Hex Drive Screw #10-32 x 2-1/2in
2 - 1in #10 Spacers
Get:
2- Dead Axle Tube - 3/4in - cut to 9.82in
2 - Tube Nut for 3/4in Dead Axle Tube, RH Thread
2 - Tube Nut for 3/4in Dead Axle Tube, LH Thread
Get:
2- Turnbuckle Braces from previous Step
2 - Button Head Hex Drive Screw #10-32 x 2in
2 - 1/4in #10 Spacers
Get:
2 - The arms you set aside in previous steps
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - 1/2in Hex Shaft Spacer - 1/8in
Get:
1 - MAXTube, 1x1 cut to 22.5in
12 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the MAXTube to90deg Brackets as shown using 3/16in rivets. Set this aside for final assembly.
Get:
1 - MAXTube, 1x1 - cut to 13in
1 - 1in Pivot Joint
4 - Button Head Hex Drive Screw #10-32 x 3/8in
Get:
2 - 1in Bracket - 90deg
6 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the 90deg Brackets as shown using 3/16in rivets.
Get:
1 - MAXTube, 1x1 - cut to 3.5in
4 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the MAXTube to the 90deg Brackets as shown using 3/16in rivets.
Get:
1 - 1in Pivot Joint
2 - Button Head Hex Drive Screw #10-32 x 3/8in
2 - Button Head Hex Drive Screw #10-32 x 1/2in
Get:
2 - 1in Bracket - T
6 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the 1in Brackets as shown using 3/16in rivets. Put this to the side, you will use it in a later step.
Get:
1 - MAXTube, 1x1 - cut to 13in
1 - 1in Pivot Joint
4 - Button Head Hex Drive Screw #10-32 x 3/8in
Get:
2 - 1in Bracket - 90deg
6 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the 90deg Brackets as shown using 3/16in rivets.
Get:
1 - MAXTube, 1x1 - cut to 3.5in
4 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the MAXTube to the 90deg Brackets as shown using 3/16in rivets.
Get:
1 - 1in Pivot Joint
2 - Button Head Hex Drive Screw #10-32 x 3/8in
2 - Button Head Hex Drive Screw #10-32 x 1/2in
Get:
2 - 1in Bracket - T
6 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the 1in Brackets as shown using 3/16in rivets. Put this to the side, you will use it in a later step.
Get:
1 - MAXTube, 2x1 with MAX Pattern 7in
1 - RT25 Belt - 1/2in Width - 48 Tooth
1 - RT25 Pulley - 1/2in Hex - 16T - Single
Get:
1 - NEO from previous steps
Insert the NEO's shaft through the MAX Spline bore and wrap the belt around the pulley.
Get:
1 - Other one half MAXSpline Bearing Block - 2x1
4 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Attach the other half of the MAXSpline Bearing Block to the NEO using the Button head screws. Please note: do not tighten these screws as the motor will need to be adjusted for tension later.
Get:
2 - Flanged Bearing for 1/2in Rounded Hex
2 - MAXSpline Spacer, 1/8in
Press a Bearing into the MAX Spline Bore with a 1/8in spacer in-between. Do this on both sides.
Get:
1 - Button Head Hex Drive Screw #10-32 x 2in
1 - #10-32 Low Profile Nylon Lock Nut
Insert a screw through the MAXTube as shown, secure it with a lock nut. Put this to the side, you will use it in a later step.
Get:
12 - Flanged Bearing for 1/2in Rounded Hex
Insert the Bearings into the MAXSpline Bore as shown.
Get:
4 - MAXHub - 1/2in Hex - Plastic - 2 Pack
4 - Button Head Hex Drive Screw #10-32 x 1-1/4in
4 - Socket Head Screw #10-32 x1in
Get:
1 - 1/2in Rounded Hex Shaft - Cut to 22.125in
1 - 1/2in Rounded Hex Shaft - Cut to 22.875in
2 - RT25 Pulley - 1/2in Hex - 16T - Single
Get:
1 - 1/2in Rounded Hex Shaft - Cut to 22.875in
2 - RT25 Pulley - 1/2in Hex - 16T - Single
1 - RT25 Belt - 1/2in Width - 64 Tooth
Get:
1 - Polycarbonate slider bed
8 - #10 Standoff - 1.75in
8 - Button Head Hex Drive Screw #10-32 x 2-1/2in
Get:
1 - One whole MAXSpline Bearing Block - 2x1
4 - Button Head Hex Drive Screw #10-32 x 3in
4 - #10 Spacer - 3/4in
Get:
12- Grip Wheel - 3in - MAXSpline - Hard
24 - MAXHub - 1/2in Hex - Aluminum
24 - Socket Head Screw #10-32 x1-1/4in
Get:
1 - 1/2in Rounded Hex Shaft - Cut to 22.375in
1 - 1/2in Hex Shaft Spacer - 1/8in
1 - 1/2in Hex Shaft Spacer - 1/16in
Get:
1 - 1/2in Rounded Hex Shaft - Cut to 22.125in
1 - 1/2in Hex Shaft Spacer - 1/8in
1 - 1/2in Hex Shaft Spacer - 1/16in
Get:
4 - 1in Bracket - 90deg - Sharp Interior
1 - MAXTube - 2x1 with Grid Pattern - Cut to 21in
12 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the Brackets to the 21in MAXTube as shown using 3/16in rivets.
Get:
1 - MAXTube - 2x1 with MAX Pattern - Cut to 11in
12 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the 11in MAXTube to the Brackets as shown using 3/16in rivets.
Get:
4 - 1in Bracket - 90deg
1 - MAXTube - 2x1 with Grid Pattern - Cut to 19in
24 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the 19in MAXTube with Grid pattern to the MAXTube with MAX pattern with the Brackets as shown using 3/16in rivets.
Get:
4 - MAXTube Endcaps 1x1
2 - MAXTube - 1x1 - Cut to 2in
12 - Button Head Hex Drive Screw #10-32 x 3/8in
Attach the Endcaps to the MAXTube with the screws as shown. Do this twice so that you have two separate pieces.
Get:
2 - 2in MAXTube with Endcaps from previous step.
4 - Button Head Hex Drive Screw #10-32 x 1-1/4in
Secure the MAXTube with Endcaps from previous step to the 21in MAXTube with Grid Pattern using screws as shown.
Get:
2 - MAXSpline Bracket - Stacked
12 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the MAXSpline Bracket as shown using 3/16in rivets.
Get:
1 - MAXTube, 1x1 - cut to 18in
1 - MAX Pattern Plate - 1-Pos (2.48in)
1 - 20DP Gear - 1/2in Hex - 64T
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock Nut
Attach the MAX Pattern Plate and the 64T Gear to the end of the MAXTube with two screws and nuts. Please note: the MAX Plate is the gear and MAXTube.
Get:
1 - 1in Pivot Joint
4 - Button Head Hex Drive Screw #10-32 x 3/8in
On the other end of the of the same MAXTube from the previous step attach a 1in Pivot Joint with four screws
Get:
2 - 1in Bracket - 90deg
6 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the 90deg Brackets as shown using 3/16in rivets. The Bracket and first rivet start on the 14th hole from the Pivot Joint. Put this to the side, you will use it in a later step.
Get:
1 - MAXTube, 1x1 - cut to 18in
1 - MAX Pattern Plate - 1-Pos (2.48in)
1 - 20DP Gear - 1/2in Hex - 64T
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock Nut
Attach the MAX Pattern Plate and the 64T Gear to the end of the MAXTube with two screws and nuts. Please note: the MAX Plate is the gear and MAXTube.
Get:
1 - 1in Pivot Joint
4 - Button Head Hex Drive Screw #10-32 x 3/8in
On the other end of the of the same MAXTube from the previous step attach a 1in Pivot Joint with four screws
Get:
2 - 1in Bracket - 90deg
6 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the 90deg Brackets as shown using 3/16in rivets. The Bracket and first rivet start on the 14th hole from the Pivot Joint. Put this to the side, you will use it in a later step.
Get:
1 - MAXSpline Shaft - cut to 22in
2 - MAXTube, 2x1 with MAX Pattern, 3in Long
1 - MAXSpline Shaft Collar - 2-Piece - Aluminum
2 - Button Head Hex Drive Screw #10-32 x 2in
2 - #10-32 Low Profile Nylon Lock Nut
Slide the MAXTube and Shaft Collar onto the MAXSpline Shaft as shown. Attach the shaft collar to a MAXTube using the Button Head Screws and Lock Nuts. Please note: do not tighten the shaft collar yet, you will need to adjust these MAXTubes when mounting to your chosen drivetrain.
Get:
1 - 1/2in Rounded Hex Shaft Cut to 23.5in - Threaded
2 - MAXSpline Shaft Endcap - 1/2in Hex - Aluminum
2 - 1#10-32 Shaft End Screw
2 - 1/2in Hex Shaft Spacer - 1/8in
Insert the the 1/2in Hex Shaft as shown, with the both 1/2 spacers on the right side. Securing the shaft with Shaft Collars.
Get:
2 - The arms you set aside in previous steps
2 - #10-32 Shaft End Screw
2 - 1/2in Hex Shaft Spacer - 1/8in
Attach the two arms from the previous steps to the 1/2in Hex Shaft as shown, with a 1/8in spacer and screw on each side.
Get:
1 - MAXTube, 1x1 cut to 22.5in
12 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the MAXTube to the T Brackets as shown using 3/16in rivets. Set this aside for final assembly.
Get:
2 - MAXTube - 1x1 cut to 20in
4 - MAXTube Endcap - 1x1
12 - Button Head Hex Drive Screw #10-32 x 3/8in
Attach the the end caps to both ends of MAXTube. Make sure the side without a screw is the same with both Endcaps. Do this twice so that you have two separate pieces.
Get:
1 - MAXTube - 2x1 with MAX Pattern cut to 25in
2 - MAXTube Internal Support- 2x1
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Insert the Internal Supports into the MAXTube, hold them in place with the screws. Do this twice so that you have two separate pieces.
Get:
2 - MAXTube - 1x1 From Pevious Steps
2 - MAXTube - 2x1 with MAX Pattern From previous Step
Screw these together with the Button Head Hex Drive Screw #10-32 x 1-1/2in from the previous step. Make sure the side of the 1x1 MAXTube without a screw is flush with the 2x1 MAXTube.
Get:
4 - 1in Bracket - T
24 - 3/16in Rivet - 0.126-0.250in Grip Length
Attach the 1in T Brackets as shown using 3/16in rivets.
Get:
2 - 1in Bracket - 90deg
12 - 3/16in Rivet - 0.126-0.250in Grip Length
1 - MAXTube - 1x1 cut to 5.25in
Attach the 90deg Brackets and MAXTube as shown using 3/16in rivets. Put this to the side, you will use it in a later step.
Get:
1 - NEO Brushless Motor
1 - One Half MAXSpline Bearing Block - 2x1
2 - Button Head Hex Drive Screw #10-32 x 3/8in
Attach the Half MAXSpline Bearing Block to the NEO using the Button head screws.
Get:
1 - MAXTube, 2x1 Light with Grid Pattern - Cut to 20in
2 -MAXTube Endcap - 2x1 Light
8- Button Head Hex Drive Screw #10-32 x 3/8in
Screw the MAXTube Endcaps into the MAXtube.
Get:
2 - MAXTube, 2x1 with MAX Pattern - Cut to 11in
2 -MAXTube Internal Support - 2x1
4 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Screw the 11in MAXTube into the MAXTube with Grid Pattern with the 1-1/2in screws and internal supports.
Get:
4 - MAXSpline Bracket - MAX Pattern T
24 - 3/16in Rivet - 0.126-0.250in Grip Length
Rivet the brackets as shown.
Get:
8 - Flanged Bearing for 1/2in Rounded Hex
Insert the bearings as shown
Get:
1 - NEO Brushless Motor
1 - One Half MAXSpline Bearing Block - 2x1
2 - Button Head Hex Drive Screw #10-32 x 3/8in
2 - 8mm Shaft Spacer, 1/8in Long
1 - RT25 Pulley - 8mm Bore - 12T - Single
1 - RT25 Belt - 1/2in Width - 40 Tooth
1 - Retaining Clip - 8mm
1 - 2mm x 2mm, 20mm (or other appropriate length) keyway
Attach the Half MAXSpline Bearing Block to the NEO using the Button head screws. Slide onto the shaft of the NEO both spacers, install key into keyway, the pulley with belt, and secure it with the retaining clip.
Get:
1 - One whole MAXSpline Bearing Block - 2x1
4 - Button Head Hex Drive Screw #10-32 x 3in
4 - #10 Spacer - 3/4in
4 - #10 Spacer - 1/8in
Mount the NEO using the MAXSpline Bearing Block as a clamp to the frame. Make sure to leave enough belt to wrap around it's pulley in later steps.
Get:
4 - Button Head Hex Drive Screw #10-32 x 2-1/2in
Use 2-1/2in Screws to secure the Four-Bar assembly to the Drivetrain. You will be using the 11th and 13th holes from the edge of drivetrain. Please Note: This is assembly with our MAXSwerve Drivetrain.
Get:
4 - Button Head Hex Drive Screw #10-32 x 2-1/2in
4 - #10-32 Low Profile Nylon Lock Nut
Use 2-1/2in Screws and nuts to secure the Four-Bar assembly to the Drivetrain. You will be using the 16th and 20th holes from the edge of drivetrain. Please Note: This is assembly with our MAXSwerve Drivetrain.
Get:
2 - Button Head Hex Drive Screw #10-32 x 2in
2 - #10 Spacer, 1/4in
2 - #10-32 Low Profile Nylon Lock Nut
Use 2in Screws, nuts and spacers to secure the Turnbuckle Angle Braces to the Drivetrain. The spacer should go between the Ball Joint Rod End and the frame. You will be using the 19th Please Note: This is assembly with our MAXSwerve Drivetrain.
Get:
24 - 3/16in Rivet - 0.126-0.250in Grip Length
Rivet the Launcher Assembly to the Intake Assembly as shown. Please Note: This is assembly with our MAXSwerve Drivetrain.
Get:
4 - #10-32 Shaft End Screw
Slide the Pivot Joints on the Four-Bar assembly onto the Hex Shafts and secure them with Shaft End Screw. Please Note: This is assembly with our MAXSwerve Drivetrain.
Get:
10 - Flanged Bearing for 1/2in Rounded Hex
Insert the Bearings into the MAXSpline Bore as shown.
Get:
1 - 1/2in Rounded Hex Shaft Cut to 22.5in - Threaded
2 - 1 Piece 1/2in Hex Plastic Shaft Collar
2 - 1/2in Hex Shaft Spacer - 1/2in
Get:
2 - 8mm Shaft Spacer, 1/8in Long
1 - RT25 Pulley - 8mm Bore - 12T - Single
1 - Retaining Clip - 8mm
Get:
1 - NEO Brushless Motor
1 - One Half MAXSpline Bearing Block - 2x1
2 - Button Head Hex Drive Screw #10-32 x 3/8in
Some of our products are purchased in packs containing multiple parts. Please refer to the following definitions when reading our BOM(s)
Pack Quantity (Pack QTY, or PK QTY)
The number of packs needed to have the necessary Part Quantity.
Part Quantity (Part QTY, or QTY)
The total number of components used.
This bill of materials is valid for both the EasySwerve and MAXSwerve Configurations of the 2026 REV ION FRC Starter Bot!
2 - 20DP Gear - 1/2in Rounded Hex - 16T
2 - #10-32 Shaft End Screw
Insert the the 1/2in Hex Shaft as shown, with the 52T gear and shaft collars on the inside and the 16T gears and end screws on the outside.
1 - 20DP Gear - 1/2in Hex - 28T
2 - 1/2in Hex Shaft Spacer - 1/4in
1 - 1/2in Hex Shaft Spacer - 1/8in
1 - 1/2in Hex Shaft Spacer - 1/16in
Insert the the 1/2in Hex Shaft as shown, on the outside end(left side of image) slide a 1/4in & 1/8in Spacer, securing with a Shaft End Screw. On the inside(right side of image) slide on the 28T Gear, 1/16 & 1/4 Spacer, securing the end of the shaft with the MAXPlanetary 1/2in Hex Socket Output
2 - 3/4in #10 Spacers
2 - 1/8in #10 Spacers
Attach the MAXPlanetary system to the 1/2in Hex Socket Output using the MAXPlanetary hardware. Secure the system to the MAXSpline Brackets with a 2-1/2in screw, a 1in spacer between the brackets, and the 3/4in & 1/8in spacers between the brackets and the MAXPlanetary system.
2 - #10-32 Ball Joint Rod End - Right-hand Threaded
2 - #10-32 Ball Joint Rod End - Left-hand Threaded
4 - #10-32 Jam Nut
4 - Oversize #10 Washer
Press a RH Thread Tube Nut into the Dead Axle Tube and then the LH Thread Tube Nut into the other end. You may need to use a mallet to hammer in the Tube Nuts. Place a Washer over the tube nut then screw in a appropriately threaded Jam Nut and Ball Joint Rod End. Do this twice so that you have two Turnbuckle Braces.
2 - #10-32 Low Profile Nylon Lock Nut
Secure the Turnbuckle Braces to the MAXTube as shown.
1 - 2mm x 2mm, 20mm (or other appropriate length) keyway
Slide two spacers, install key into keyway, and the the 12T pulley onto the NEO Shaft, secure the pulley with a retaining clip. Put this to the side, you will use it in a later step.
4 - 1/2in Rounded Hex Shaft - Cut to 1.75in
4 - Button Head Hex Drive Screw #10-32 x 1/2in
4 - 1/2in Hex Shaft Spacer - 1/8in
Install the MAXHubs with a Socket Head screw and a 1-1/4in button head screw. The socket head should be one the outside half of the Hub for clearance. Insert the Hex Shaft, securing with the 1/2in button head screw. Slide the 1/8in spacer onto the Hex shaft.
1 - RT25 Belt - 1/2in Width - 64 Tooth
16 - 2in Grip Wheel - 1/2in Hex Bore - Soft
4 - 1/2in Hex Plastic Shaft Collar
3 - #10-32 Shaft End Screw
Insert the 22.125in Hex Shaft through the upper bearing on the left side frame and the 22.875in through the middle bearing on the same side. Slide onto these shafts the RT25 Pulleys and Belt at the same time for tension. Secure the pulleys with Shaft Collars and then slide on 8 Grip wheels on each shaft. Center the upper shaft an secure it with a shaft collar on the right, then both ends with Shaft End Screws. Slide onto the Middle shaft, a shaft collar and the free floating gearbox assembled in previous steps. Slide the shaft to leave the excess on left side of the frame as shown. Screw a Shaft End Screw into the right side of the shaft. Please Note: Adjust MAXSpline Bearing Block on the free floating gearbox to create tension on the the belt. You may also choose to secure the gearbox to the frame of the intake with the fastener of your choice. i.e. zip ties. Please Note: A little bit of tape in-between each grip wheel will keep them from sliding on the shaft.
2 - 1/2in Hex Plastic Shaft Collar
8 - 2in Compliant Wheel - 1/2in Hex Bore - Soft
3 - Intake Flap - 1/2in Hex - Soft
3 - #10-32 Shaft End Screw
Insert the 22.875in Hex Shaft through the lower bearing on the left side frame. Slide onto the shaft the Compliant wheels, intake flaps, and shaft collars as shown. Slide the shaft to leave the excess on left side of the frame as shown. Screw a Shaft End Screw into the right side of the shaft. Slide onto excess of these shafts the RT25 Pulleys and Belt at the same time for tension securing with Shaft End Screws. Tighten all shaft collars. Please Note: A little bit of tape in-between each grip wheel will keep them from sliding on the shaft.
8 - Button Head Hex Drive Screw #10-32 x 1/2in
Secure the polycarbonate slider bed as shown.
3 - 8mm Shaft Spacer, 1/8in Long
1 - RT25 Pulley - 8mm Bore - 12T - Single
1 - RT25 Belt - 1/2in Width - 72 Tooth
1 - Retaining Clip- 8mm
1 - 2mm x 2mm, 20mm (or other appropriate length) keyway
Attach the Half MAXSpline Bearing Block to the NEO using the Button head screws. Slide onto the shaft of the NEO all three spacers, install key into keyway, pulley with belt, and secure it with the retaining clip.
4 - #10 Spacer - 1/8in
Mount the NEO using the MAXSpline Bearing Block as a clamp to the frame. Make sure to leave enough belt to wrap around it's pulley in later steps.
1 - RT25 Pulley - 1/2in Hex - 16T - Single
8 - 1/2in Hex Plastic Shaft Collar
12 - 3in Wheels with MAXHubs
2 - 1/2in Hex Shaft Spacer - 1/2in
2 - #10-32 Shaft End Screw
Insert the Hex Shaft through the upper bearing on the left side frame. Slide onto the shaft the 1/8 and 1/16 spacers, the pulley with belt wrapped around, then the shaft collars and wheels as shown. Slide both 1/2in spacers on the end through the 72T belt. Secure with Shaft End Screws. Tighten all shaft collars. Please Note: You may need to adjust the NEO up or down to get the shaft and pulley through. Then adjust it for tension.
1 - RT25 Pulley - 1/2in Hex - 16T - Single
8 - 1/2in Hex Plastic Shaft Collar
12 - 3in Wheels with MAXHubs
2 - #10-32 Shaft End Screw
Insert the Hex Shaft through the upper bearing on the left side frame. Slide onto the shaft the shaft collars and wheels as shown. Then the pulley with belt wrapped around and the 1/8 and 1/16 spacers. Secure with Shaft End Screws. Tighten all shaft collars. Please Note: You may need to adjust the NEO up or down to get the shaft and pulley through. Then adjust it for tension.


















































































Through Bore Encoder V2
4
4
Needed for EasySwerve
REV-19-2487-PK2
Robot Battery
1
1
REV-21-1135
1/2in Rounded Hex Shaft
6
6
REV-21-1583
1in Joining Bracket V1
2
2
REV-21-1652
NEO Vortex Brushless Motor
13
13
EasySwerve-8 MAXSwerve-4 Mechanism-5
REV-21-2849
Vortex Shaft - 15T Spline
8
8
EasySwerve-8
REV-11-2853
SPARK Flex Data Port Breakout Cable
4
4
EasySwerve-4
REV-21-2848
Vortex Shaft - MAXSwerve Integrated Key
4
4
MAXSwerve-4
REV-21-1916-PK4
Flanged Bearing for 1/2in Rounded Hex
9
33
REV-21-1934
46T - 1/2in Hex - 20DP Gear
2
2
REV-21-2003-PK10
1/2in Hex Shaft Spacer - 1/16in
1
8
REV-21-2004-PK10
1/2in Hex Shaft Spacer - 1/8in
1
6
REV-21-2005-PK10
1/2in Hex Shaft Spacer - 1/4in
1
10
REV-21-2006-PK10
1/2in Hex Shaft Spacer - 1/2in
1
3
REV-21-2029-PK4
2in Compliant Wheel - 1/2in Hex Bore - Soft (Light Gray)
4
14
REV-21-2037-PK2
MAXHub - 1/2in Hex - Aluminum
6
12
REV-21-2085-PK10
#10 Spacer, 0.125in Long
3
26
REV-21-2086-PK10
#10 Spacer, 0.250in Long
1
2
REV-21-2101
MAXPlanetary 3:1 Cartridge
1
1
REV-21-2102
MAXPlanetary 4:1 Cartridge
2
2
REV-21-2130
Vortex MAXPlanetary Input Kit
2
2
REV-21-2205
RT25 Pulley - 1/2in Hex - 16T - Single
4
4
REV-21-2295-PK2
1in Bracket - 90deg - Sharp Interior
9
18
REV-21-2296-PK2
1in Bracket - 90deg
2
4
REV-21-2298-PK2
1in Bracket - 120deg
1
2
REV-21-2302-PK2
1in Bracket - 180deg
2
4
REV-21-2317-PK2
1in Bracket - Internal 3-4-5 - Steep
2
4
REV-21-2319-PK2
1in Bracket - External 3-4-5 - Steep
2
4
REV-21-2329-PK2
1in Bracket - T
1
2
REV-21-2359-PK2
Lap Joint Bracket - 1in
1
2
REV-21-2376-PK2
MAXHub - Structural
3
6
REV-21-2444
Grip Wheel - 4in - MAXSpline - Hard
6
6
REV-21-2457
Compliant Wheel - 4in - MAXSpline - Medium
7
7
REV-21-2520
MAXSpline Shaft - 47in Long
2
2
REV-21-2541-PK10
MAXSpline Spacer, 1/8in
1
4
REV-21-2542-PK10
MAXSpline Spacer, 1/4in
2
14
REV-21-2543-PK5
MAXSpline Spacer, 1/2in
5
23
REV-21-2581
MAXSpline Shaft Collar - 2-Piece - Aluminum
8
8
REV-21-2589-PK2
MAXSpline Shaft Endcap - 1/2in Hex - Aluminum
2
4
REV-21-2805-PK25
#10 Shaft End Screw V2 - 0.5in
1
22
REV-21-2810
1/2in Rounded Hex Shaft - 1.5in - Tapped
4
4
REV-21-2812
1/2in Rounded Hex Shaft - 2.5in - Tapped
1
1
REV-21-3006
4in EasySwerve Module
4
4
REV-21-3011
20DP Gear - MAXSpline - 34T
2
2
REV-21-3197-PK4
1/2in Rounded Hex Bearing - Flanged - 1in OD
2
6
REV-21-3207
0.74 x 0.74 Angle - 47in
3
3
REV-21-3289
1/2in x 1/2in MAXTube
2
2
REV-21-3293-PK2
1in Basic Corner Bracket
5
10
REV-21-3410
Polycarbonate Sheet - 3mm - 1/2in Grid Pattern - 47in x 23in
3
3
REV-21-3420-PK2
3/8in Nut Strip - 3pos
5
10
REV-21-3428-PK2
3/8in Nut Strip - 11pos
1
2
REV-21-3476
MAXSpline Shaft Collar - 2 Piece - Narrow - Aluminum
2
2
REV-21-3540
MAXTube - 1x1 - 1/16in Wall - Grid Pattern - 47in
6
6
REV-21-3543
MAXTube - 1x1 - 1/8in Wall - Grid Pattern - 47in
1
1
REV-21-3552
MAXTube - 2x1 - 1/16in Wall - Grid Pattern - 47in
2
2
REV-21-3555
MAXTube - 2x1 - 1/8in Wall - 47in
2
2
REV-21-3558
MAXTube - 2x1 - 1/8in Wall - MAX Pattern - 1-Pos (3in)
3
3
REV-21-3580
MAXTube - 2x1 - 1/8in Wall - MAX Pattern
4
4
REV-21-3610
MAXTube Endcap - 1x1 - 1/16in Wall
10
10
REV-21-3611
MAXTube Endcap - 1x1 - 1/8in Wall
10
10
REV-21-3612
MAXTube Endcap - 2x1 - 1/16in Wall
2
2
REV-21-3613
MAXTube Endcap - 2x1 - 1/8in Wall
9
9
REV-21-3617-PK30
MAXTube Internal Support - 1x1 - 1/16in Wall
1
21
REV-21-3620-PK30
MAXTube Internal Support - 2x1 - 1/8in Wall
1
4
REV-21-3738-PK25
#10 Shaft End Screw V2 - 1.25in
1
6
REV-21-3739-PK25
#10 Shaft End Screw V2 - 1.75in
1
2
REV-21-4048
RT25 Belt - 1/2in Width - 48 Tooth
1
1
REV-21-4056
RT25 Belt - 1/2in Width - 56 Tooth
1
1
REV-21-4064
RT25 Belt - 1/2in Width - 64 Tooth
1
1
REV-21-4072
RT25 Belt - 1/2in Width - 72 Tooth
1
1
REV-21-4168
RT25 Belt - 1/2in Width - 168 Tooth
7
7
REV-21-6568
Flap Wheel - 6in - MAXSpline - 6F - Medium
7
7
REV-25-2109
MAXPlanetary Base Kit
2
2
REV-25-2224
RT25 Pulley - MAXSpline - 24T - Modular
17
17
REV-29-1016-PK100
#10-32 Low Profile Nylon Lock Nut
3
192
REV-29-2912-PK50
Socket Head Screw #10-32 x 3/8in
1
2
REV-29-2941-PK50
Button Head Hex Drive Screw #10-32 x 3/8in
2
75
REV-29-2943-PK50
Button Head Hex Drive Screw #10-32 x 1/2in
2
66
REV-29-2945-PK50
Button Head Hex Drive Screw #10-32 x 5/8in
1
8
REV-29-2947-PK50
Button Head Hex Drive Screw #10-32 x 3/4in
1
4
REV-29-2953-PK50
Button Head Hex Drive Screw #10-32 x 1-1/4in
1
24
REV-29-2955-PK50
Button Head Hex Drive Screw #10-32 x 1-1/2in
3
127
REV-29-2960-PK25
Button Head Hex Drive Screw #10-32 x 2-1/4in
1
2
REV-29-2961-PK25
Button Head Hex Drive Screw #10-32 x 2-1/2in
3
43
REV-29-2962-PK25
Button Head Hex Drive Screw #10-32 x 2-3/4in
1
20
REV-21-1651
NEO 550 Brushless Motor
-
-
MAXSwerve Steering Motor
REV-11-2158
SPARK MAX Motor Controller
-
-
Alternative Motor Controller
REV-21-1650
NEO Brushless Motor V1.1
-
-
Alternative Motor
REV-21-1653
NEO 2.0 Brushless Motor
-
-
Alternative Motor
REV-21-3005
3in MAXSwerve Module
-
-
Alternative Swerve Module
REV-11-1275-PK4
JST PH 6-pin Extension Cable - 4 Pack
-
-
Cable also included with Through Bore Encoder
REV-11-1850
Power Distribution Hub (PDH)
1
1
REV-11-2159
SPARK Flex Motor Controller
13
13
EasySwerve-8 MAXSwerve-4 Mechanism-5
REV-11-3174
The 2025 REV ION Starter Bot drivetrain is designed with the MAXSwerve Module. Before you begin this section of the build guide you will need to .
For ease of wiring, we suggest building 2 modules with Left-Hand motor orientation and 2 modules with Right-Hand motor orientation.
You can download the DXF files for the Coral Hood pieces for a 1:1 scale pattern or CNC routing here:
Part 1 (Sides)
Part 2 (Top and Bottom)
Get:
2 - MAXTube Endcap - 2x1
4 - #10-32 Button Head Screws x 5/16in
Insert MAXTube Endcaps into both ends of the MAXTube with MAXPattern. Secure both MAXTube Endcaps with 2 screws, onon the top and bottom of the 1in face of the MAXTube.
Get:
6 - #10-32 Button Head Screws x 1 1/2in
Add the MAXTube to your MAXSwerve Drivetrain as the second middle brace. The factory edge, used as a reference in the above steps, should be mounted towards the front of the robot indicated by the green arrow as shown.
Get:
2 - 1/2in Rounded Hex Bearing - Flanged - 1.125in OD
Place one Flanged Bearing on either side of the right-side brace MAXTube in the 7th MAXSpline from the front of the robot.
Get:
1 - NEO Vortex Brushless Motor
1 - SPARK Flex Motor Controller, with docking hardware
Get:
2 - #10-32 Button Head Screws x 1-1/2in
Mount the MAXPlanetary Gearbox as shown, ensuring that the bearings stay in place. Note: At this time consider which direction your SPARK Flex is facing and the rest of your robot’s wiring. For the 2025 Starter Bot, we chose to have the Status LED face towards the back of the robot.
Get:
4 - 1/2in Rounded Hex Bearing - Flanged - 1.125in OD
Place one Flanged Bearing on either side of both MAXTube bracing pieces in the 5th MAXSpline from the front of the robot.
Get:
1 - 1/2in Rounded Hex Shaft cut to 18in
2 - 1/2in Hex Shaft Spacer - 1/16in
Get:
2 - #25 Hub Sprocket - 1/2in Hex - 16T
1 - 48 Link # 25 Chain Loop
Connect the 1/2in Hex output from the MAXPlanetary Gearbox to the 18in Piece of 1/2in Rounded Hex Shaft with 16T sprockets and a 48 link chain loop.
Get:
1 - 1/2in Hex Shaft Spacer - 1/8in
2 - #10-32 Shaft End Screw
Place the 1/8in Hex Shaft spacer on the output shaft of the MAXPlanetary Gearbox. Then, secure the Sprockets and chain to the 1/2in Rounded Hex Shaft with Shaft End Screws.
Get:
1 - 1/2in Hex Shaft Spacer - 1/2in
2 - #10-32 Shaft End Screw
Secure the other side of the 18in long Rounded Hex Shaft with a 1/2in Hex Shaft Spacer and a Shaft End Screw. Then,
Get:
Belly Pan Material - Cut to desired size
22 - 3/16in Rivets - 0.251-0.375in Grip Length
Rivet the belly pan to the underside of the MAXSwerve Drivetrain as shown.
Note: We recommend pausing here to mount your robot’s main electronics.
Get:
4 - Ballast Block - 3in x 2in x 1in
4 - #10-32 Button Head Screws x 1-1/4in
Connect 2 Ballast Blocks using 2 screws as shown. Make 2 of these.
Get:
4 - #10-32 Button Head Screws x 2-3/4in
Mount both Ballast Block assemblies to the back of the robot with two 2.75in screws each as shown
Get:
1 - MAXTube - 2x1 with Grid Pattern cut to 2in
1 - MAXTube Internal Support 2x1
Place one MAXTube Internal Support within the 2in Piece of MAXTube as shown.
Get:
2 - #10-32 Button Head Screws x 2-1/4in
2 - #10-32 Low Profile Nylon Lock Nut
Mount the MAXTube piece to the left brace with screws and nuts.
Get:
4 - MAXTube Endcap 2x1
8 - #10-32 Button Head Screws x 2-1/4in
Attach one MAXTube Endcap to each corner of the Drivetrain as shown in the picture.
Get:
Get: 1 - MAXTube 2x1 with - Light - Grid Pattern - cut to 35.5in
2 - MAXTube Internal Spacer - 2x1 Light
Add two MAXTube Internal Spacers to the MAXTube, they should align with the 56th and 58th holes from the factory edge..
10. Get:
3 - #10-32 Button Head Screws x 2-1/4in
3 - #10-32 Low Profile Nylon Lock Nut
Connect the 35in piece of MAXTube to the existing assembly as shown using screws and nuts. The screws will pass through the MAXTube Internal Spacers from previous steps.
Get:
2 - MAXTube Endcap 2x1 4 - #10-32 Button Head Screws x 2-1/2in
Attach 2 MAXTube Endcaps to the MAXTube support as shown. Use 2 screws for each MAXTube Endcap.
Get:
2 - MAXTube Endcap 2x1 - Light
4 - #10-32 Button Head Screws x 3/8in
Cap the ends of the 35.5in MAXtube Sections with MAXTube Endcaps. Secure each endcap with 2 screws, one on each 1in side of the MAXTube.
Get:
1 - MAXSpline Bracket - Stacked
2 - #10-32 Button Head Screws x 5/16in
Mount the MAXSpline Bracket to the MAXTube as shown with Screws.
Get:
1 - MAXSpline Bracket - Stacked
1 - #10-32 Button Head Screws x 5/16in
Add a second MAXSpline Bracket to the opposite of the MAXTube.
Get:
1 - #10-32 Button Head Screws x 1-1/2in
1 - #10-32 Low Profile Nylon Lock Nut
Secure the two MAXSpline Brackets to the MAXTube with a screw and nylon lock nut.
Get:
4 - #10 Standoff - 1.00in
8 - #10-32 Button Head Screws x 1/2in
Add 4 #10 standoffs between the MAXSpline Brackets using screws to secure in place.
Get:
2 - 1/2in Rounded Hex Bearing - Flanged - 1.125in OD
Add a 1/2in Rounded Hex Bearing in each of the MAXSpline Brackets. The flange of the bearing should be on the outside of the brackets.
Get:
1 - 1/2in Rounded Hex Shaft - 2.0in - Tapped
1 - 1/2in Hex Shaft Spacer - 1/4in
Get:
1 - MAXSpline Bracket - Stacked
2 - #10-32 Button Head Screws x 5/16in
Mount the MAXSpline Bracket to the MAXTube as shown with Screws.
Get:
1 - MAXSpline Bracket - Stacked
1 - #10-32 Button Head Screws x 5/16in
Add a second MAXSpline Bracket to the opposite of the MAXTube.
Get:
1 - #10-32 Button Head Screws x 1-1/2in
1 - #10-32 Low Profile Nylon Lock Nut
Secure the two MAXSpline Brackets to the MAXTube with a screw and nylon lock nut.
Get:
4 - #10 Standoff - 1.00in
8 - #10-32 Button Head Screws x 1/2in
Add 4 #10 standoffs between the MAXSpline Brackets using screws to secure in place.
Get:
2 - 1/2in Rounded Hex Bearing - Flanged - 1.125in OD
Add a 1/2in Rounded Hex Bearing in each of the MAXSpline Brackets. The flange of the bearing should be on the outside of the brackets.
Get:
1 - 1/2in Rounded Hex Shaft - 2.0in - Tapped
1 - 1/2in Hex Shaft Spacer - 1/4in
Get:
8 - #10-32 Button Head Screws x 1/2in
2 - MAXLift End-mount Bearing Block
Mount two MAXLift Bearing Blocks to the top of the assembly using three screws each. The bearings should be facing the inside of the lift. Set aside
Get:
1 - NEO V1.1 Brushless Motor
1 - MAXPlanetary Base Kit
Get:
1 - 1/2in Hex Shaft Spacer - 1/4in
1 - 1/2in Hex Shaft Spacer - 1/16in
Get:
1 - MAXSpline 2x1 Bearing Blocks - Threaded Plate
1 - 1/2in Rounded Hex Bearing - Flanged - 1.125in OD
Insert a bearing into the MAXSpline Bore of the Threaded Plate from one MAXSpline 2x1 Bearing Block pack. The flange of the bearing will sit in the recessed portion of the plate.
Get:
1 - MAXSpline 2x1 Bearing Blocks - Clearance Plate
2 - #10-32 Button Head Screws x 1-1/2in
Get:
1 - 1/2in Hex Shaft Spacer - 1/4in
1 - #25 Hub Sprocket - 1/2in Hex - 16T
Get:
1 - MAXTube 2x1 - Light with Grid Pattern - cut to 35.5in
8 - MAXTube Internal Spacer - 2x1 Light
Add two MAXTube Internal Spacers to the MAXTube, they should align with the 2nd, 6th, 30th, 34th, 59th, 60th,61st, and 67th holes from the factory edge.
Get:
2 - #10-32 Button Head Screws x 2-3/4in
2 - #10 Spacer - 3/4in
Get:
1 - MAXTube 2x1 - Light with Grid Pattern - cut to 12.5in
2 - MAXTube Endcap 2x1 Light
Insert one MAXTube endcap into each end of the 12.5in piece of MAXTube.
Get:
16 - #10-32 Button Head Screws x 3/8in
Secure both endcaps with 8 screws each.
Get:
3- #10-32 Button Head Screws x 1-1/2in
Attach the shorter section of MAXTube to the 35.5in long section using screws through the 59th, 60th, and 61st holes from the factory edge.
Ensure that the screws pass through the MAXTube Internal Supports properly.
Get:
1 - MAXTube 2x1 - Light with Grid Pattern - cut to 35.5in
6 - MAXTube Internal Spacer - 2x1 Light
Add two MAXTube Internal Spacers to the MAXTube, they should align with the 2nd, 6th, 59th, 60th, 61st, and 67th holes from the factory edge.
Get:
3- #10-32 Button Head Screws x 1-1/2in
Attach the 35.5in long MAXTube piece to the rest of the assembly using screws through the 59th, 60th, and 61st holes from the factory edge.
Ensure that the screws pass through the MAXTube Internal Supports properly.
Get:
2 - 3/8in Nut Strip - 5pos
3- #10-32 Button Head Screws x 1-1/2in
Add one nut strip to each leg of the assembly that has just been finished. Position them one hole away from the factory edge on the 1in face where the left leg is empty.
Get:
1 - MAXTube 2x1 with Grid Pattern - cut to 12.5in
2 - MAXTube Endcap 2x1
Get:
8 - #10-32 Button Head Screws x 1/2in
2 - MAXLift End-Mount Bearing Block
Mount two MAXLift Bearing Blocks to the MAXTube as shown using three screws each. The bearings will be facing away from the MAXTube.
Get:
6 - #10-32 Button Head Screws x 1/2in
Attach the 12.5in cross bar to the legs of the MAXLift last used in step 38 using 3 screws each.
Get:
2 - MAXLift End-Mount Bearing Block - rollers
If the rollers are not attached to your MAXLift Endmount Bearing Blocks, attach them now.
Get:
Both Assemblies (Static Stage and Single Stage)
Slide the Single Stage, the smaller stage, into the Static Stage, the bigger stage.
Note: Ensure that the MAXLift Bearing Blocks allow for smooth rolling during this step!
Get:
4 - 1/2in by 1/2in MAXTube - Cut to 26.5in
4 - 3/8in Nut Strip - 5pos
Insert one nut strip into each end of the MAXTube. Secure through the 3rd and 5th holes from the edge with screws at a perpendicular angle relative to each other.
Get:
4 - #10-32 Ball Joint Rod End - Right-hand Threaded
Twist in one Ball Joint Rod End to each nut strip. At this time, screw them in all the way and hand tight so that they can be adjusted for length later.
Get:
1 - #10-32 Button Head Screws x 1-1/2in
2 - #10-32 Low Profile Nylon Lock Nut
Attach the 26.5in support rod to the 2x1 MAXTube as shown by passing a 1-3/4in Screw through the MAXTube with Internal Support and adding a nylon lock nut tightened to be flush with the 2x1 MAXTube. Then add the ball joint rod end and one more nylon lock nut to secure the support.
Get:
1 - #10-32 Button Head Screws x 1-1/2in
2 - #10-32 Low Profile Nylon Lock Nut
Repeat the previous steps on the other side of the MAXLift with the 2nd support rod.
Get:
4 - 1/2in by 1/2in MAXTube - Cut to 32.5in
4 - 3/8in Nut Strip - 5pos
Get:
2 - #10-32 Button Head Screws x 3/4in
2 - #10 Spacer - 1/8in
Get:
3 - MAXHub - 1/2in Hex - Plastic
3 - 3in - MAXSpline - Medium (Dark Gray) - Compliant Wheel
Get:
4 - 1/2in Hex Spacers - 1/2in
9 - 1/2in Hex Spacers - 1/4in
Get:
1 - 3:1 MAXPlanetary System with a NEO Brushless V1.1 and a 1-3/4in output
Assemble a 3:1 MAXPlanetary System with a NEO Brushless V1.1 and a 2in output.
Get:
1 - 3:1 MAXPlanetary System with a NEO Brushless V1.1 and a 1-3/4in output
1 - 1/2in Rounded Hex Bearing
Get:
1 - MAXSpline shaft cut to 12-1/4in
Slide the MAXSpline through MAXTube until you have 7/8in sticking through the MAXTube as shown.
Get:
1 - MAXSpline shaft collar
1 - #25 Billet Sprocket - 48T
Get:
1 - MAXTube from Step 3
2 - Flanged Bearing for 1/2in Rounded Hex
Slide the bearings onto the shafts with wheels then slide the MAXTube assembly from Step 3 onto the MAXSpline and 1/2in hex, take care to ensure the whole assembly is square. (The internal corners are vertically and horizontally even for something to be square and exhibit 90-degree angles
Get:
1 - MAXSpline shaft collar
6 - #10-32 Button Head Hex Drive Screw x 2in
Get:
1 - 1/2in Rounded Hex Shaft cut to 12-1/2in tapped
2 - 1/2in Rounded Hex Bearing - Flanged - 1in OD
Slide the 1/2in hex shaft through the MAXSpline, then bearings onto the ends of the 1/2in hex shaft.
Get:
1 - Intake Hood cut from Polycarbonate Sheet
Follow the below links to cut out the hood for the intake then rivet the hood together as shown. Note: If possible, referencing the for this step will give you a good representation of what the hood looks like mounted.
Get
4 - #10-32 Button Head Hex Drive Screw x 1.5in
4 - 0-32 Low Profile Nylon Lock Nut
Get:
1 - MAXSpline Pillow Block
1 - MAXHub - Structural
Get:
1 - #10-32 Shaft End Screw
Slide the pillow block onto the 1/2in hex shaft and secure it with a shaft end screw.
Get:
1 - MAXSpline cut to 17-3/4in
Slide the two MAXTube sections onto a 17-3/4in cut MAXSpline shaft. Leave 1-1/2in on the left side as shown and 2-1/8in on the right side as shown. Note: Significant force may be needed
Get:
1 - MAXTube cut to 15in
2 - MAXSpline Shaft Collar
Slide the MAXTube section onto the shaft from the previous step. Secure the MAXTube with shaft collars as shown.
Get:
2 - MAXHubs - 1/2in Hex - Plastic
1 - #10-32 Button Head Screws x 3/4in
Slide the MAXHubs into the MAXTube as shown. Secure the MAXHubs with a screw.
Get:
1 - MAXSpline cut to 14-3/4in
1 - 1/2in Rounded Hex Shaft cut to 16-3/4in
Get:
4 - Grip Wheel - 4in - MAXSpline - Hard
1 - RT25 Plastic Pulley - MAXSpline - 24T
Slide onto the MAXSpline the Grip Wheels and pulley as shown.
Get:
1 - MAXTube with MAX Pattern - 15in
1 - MAXTube Internal Spacer
Get:
1 - MAXTube from the previous step
1 - RT25 Belt - 1/2in Width - 88T
Get:
1 - 3:1 MAXPlanetary System with a NEO Vortex and a 1-3/4in output
Assemble a 3:1 MAXPlanetary System with a NEO Vortex and a 1-3/4in output.
Get:
1 - MAXSpline Bearing Block
1 - 1/2in Hex Spacer - 1/8in
Get:
2 - MAXSpline Bearing Blocks
1 - 1/2in Rounded Hex Bearing
Get:
1 - 1/2in x 1/2in MAXTube cut to 4in
1 - #10 Spacer - 1/4in
Get:
1 - 1/2in x 1/2in MAXTube cut to 9-1/2in
1 - #10 Socket Head Screw x 1-1/2in
Get:
1 - 3/8in Nut Strip - 5 Pos
3 - #10-32 Button Head Screws x 1/2in
Get:
1 - Zip Tie
1 - Surgical Tubing
Make a loop with a Zip Tie at the corner of the bracing on the Ball Intake, then make a loop of surgical tubing through the Zip Tie loop and the nut strip on the ELevator bracing as shown. This should be tight enough to pull the Ball Intake but not snap when the intake is deployed.
Get:
All Necessary Electronics
Install your electronics in your preferred locations, we have suggested
You are done!
Get:
24 - MAXTube Internal Support 2x1
4 - MAXTube 2x1 with Grid Pattern - cut to 18in
Insert 3 MAXTube Internal Supports into each end of the MAXTube pieces. Take care to ensure they do not fall out before securing them in the next step.
Get:
4 - MAXSwerve Module, fully assembled
12 - #10-32 Button Head Screws x 3in
12 - #10-32 Low Profile Nylon Lock Nut
2 - Assemblies from Step #1
Attach one MAXSwerve Module to each end of an 18in MAXTube piece. We recommend mounting one right-hand and one left-hand module so that the wires point toward each other.
Secure the MAXSwerve Modules to the MAXTube using screws so that each screw passes through a MAXTube Internal Support and the Nylon Lock Nt is on top.
Make two of these.
Get:
8 - #10-32 Button Head Screws x 3in
8 - #10-32 Low Profile Nylon Lock Nut
2 - Assemblies from Step #1
Connect the two MAXSwerve Module rails with two screws on each side so that each screw passes through a MAXTube Internal Support and the Nylon Lock Nut is on top. Note - Leave the middle hole and MAXTube Internal Support empty, it will be used in a later step
Get:
4 - SPARK MAX Motor Controller
4 - Absolute Encoder Adapter
4 - JST PH 6-pin Extension Cable - 30cm
12 - WAGO 221 Inline Splicing Connector
Zip Ties
For each MAXSwerve Module, wire the NEO 550 and Through Bore Encoder to a SPARK MAX with an Absolute Encoder Adapter installed in the data port. Then, secure the SPARK MAX to the module’s SPARK MAX Mounting Bracket using zip ties.
Note - Placing a zip tie over the Absolute Encoder Adapter and aligned with its notches is highly recommended to ensure a secure connection
Get:
5 - MAXTube Internal Support 2x1
1 - MAXTube with MAX Pattern cut to 23in
Counting from the first hole on the factory edge of the 23in , insert 5 MAXTube Internal Supports so that they align with holes, 13, 17, 23, 24,and 25. Note: Please see our guide to for tips on measuring for your cuts
Get:
2 - MAXTube Endcap - 2x1
4 - #10-32 Button Head Screws x 5/16in
Insert MAXTube Endcaps into both ends of the MAXTube with MAXPattern. Secure both MAXTube Endcaps with 2 screws, onon the top and bottom of the 1in face of the MAXTube.
Get:
6 - #10-32 Button Head Screws x 1 1/2in
Add this MAXTube to your MAXSwerve Drivetrain as the first middle brace. The factory edge, used as a reference in the above steps, should be mounted towards the front of the robot indicated by the green arrow.
Get:
1 - MAXTube 2x1 with Grid Pattern - cut to 17in
2 - MAXTube Endcap 2x1
. Insert one MAXTube endcap into each end of the 17in piece of MAXTube.
Get:
14 - #10-32 Button Head Screws x 3/8in
Secure both Endcaps with 7 screws each. Leave both middle spots open on one of the 2in sides of the MAXTube.
Get
1 - MAXTube 2x1 with Grid Pattern - cut to 5.5in 5 - MAXTube Internal Spacer 2x1
Add 5 MAXTube Internal Spacers to a 5.5in piece of MAXTube as shown in the image.
Get:
3 - #10-32 Button Head Screws x 1-1/2in
Attach the 5.5in section of MAXTube to the right side of the 17in MAXTube piece using 3 Screws and the existing MAXTube Endcap.
Note: The 17in MAXTube should be positioned so that the 2in side with only 4 screws showing is facing the builder.
Get:
1 - MAXTube 2x1 with Grid Pattern - cut to 5.5in
5 - MAXTube Internal Spacer 2x1
Add 5 MAXTube Internal Spacers to a 5.5in piece of MAXTube as shown in the image.
Get:
3 - #10-32 Button Head Screws x 1-1/2in
Attach the 5.5in section of MAXTube to the right side of the 17in MAXTube piece using 3 Screws and the existing MAXTube Endcap.
Get:
1 - MAXTube 2x1 with - Light - Grid Pattern - cut to 35.5in
2 - MAXTube Internal Spacer - 2x1 Light
Add two MAXTube Internal Spacers to the MAXTube, they should align with the 56th and 58th holes from the factory edge.
Get:
2 - MAXTube Internal Support 2x1
1 - MAXTube 2x1 with Grid Pattern - cut to 15in
Insert two MAXTube Internal Supports into the MAXTube as shown.
Get:
1 - 15in MAXTube from last step
2 -MAXSpline Bracket - MAX Pattern T
2 - #10-32 Button Head x 1-1/2in screws
2 - #10-32 Low Profile Nylon Lock Nut
Attach two MAXspline brackets to 15in MAXTube as shown.
Get:
1 - 7in MAXTube 2x1 with MAX Pattern
3 - #10-32 Button Head x 1-1/2in screws
3 - #10-32 Low Profile Nylon Lock Nut
Attach the 7in MAXTube as shown.
Get:
1 - MAXTube 2x1 with Grid Pattern - cut to 15in
2 - MAXTube Internal Support 2x1
2 - RT25 Pulley - 1/2in Hex - 16T
1 - RT25 Belt - 1/2in Width - 80T
Insert the two MAXTube internal supports as shown. Slide the two pulleys with the belt into the MAXTube. Take care to ensure they do not fall out before securing them in future steps.
Get:
1 - 15in MAXTube 2x1 with MAX Pattern
2 -MAXSpline Bracket - MAX Pattern T
2 - #10-32 Button Head x 1-1/2in screws
2 - #10-32 Low Profile Nylon Lock Nut
Attach two MAXspline brackets to 15in MAXTube as shown, the belt should go around the left screw.
Get:
2 - MAX Pattern Plates - 3 Pos
4 - #10-32 Button Head x 3/8in screws
2 - #10 Standoff - 3/4in
Attach the plates as shown.
Get:
2 - RT25 Pulley - 1/2in Hex - 16T
1 - RT25 Belt - 1/2in Width - 48T
4 - #10 Standoff - 3/4in
8 - #10-32 Button Head x 3/8in screws
Wrap the belt around both pulleys, then install four standoffs as shown. Take care to ensure they do not fall out before securing them in future steps.
Get:
2 - MAXTube Internal Support 2x1
1 - MAXTube 2x1 with MAX Pattern - cut to 9in
Insert two MAXTube Internal Supports into each end of the MAXTube pieces. Take care to ensure they do not fall out before securing them in the next step.
Get:
1 - MAXPlanetary System 45:1 with 2.5in tapped output shaft
1 - 1/2in Rounded Hex Bearing
2 - #10-32 Button Head Screws x 1.5in
Attach the MAXPlanetary System as shown. Insert a 1/2 bearing on the opposite side of the MAXPlanetary System to support the output shaft.
Get:
1 - 20DP Gear - 1/2in Hex - 20T
1 - 1/2in Hex Shaft Spacer - 1/4in
1 - 1/2in Hex Shaft Spacer - 1/8in
2 - 1/2in Hex Shaft Spacer - 1/16in
1 - #10-32 Shaft End Screw
Slide onto the output shaft, in this order, a 1/16in spacer, a 20T gear, a 1/4in spacer, a 1/8in spacer, a 1/16in spacer, and a shaft end screw.
Get:
1 - 1/2in Rounded Hex Shaft - 2.5in tapped
2 - 1/2in Rounded Hex Bearing
1 - #10-32 Shaft End Screw
1 - 1/2in Hex Shaft Spacer - 1/16in
Insert two 1/2in bearings into the MAXTube as shown. Slide a 1/6in spacer onto left side as shown and secure with a shaft end screw.
Get:
1 - MAXSpline Shaft cut to 1.125in
1 - MAXSpline Shaft Endcap - 1/2in Hex
1 - Bushing - Plastic - 13.75mm ID - 1in OD
Slide onto the hex shaft as shown in this order, a MAXSpline Shaft Endcap, a 1.125 cut section MAXSpline Shaft, and a 1in plastic bushing.
Get:
1 - 20DP Gear - MAXSpline - 60T
1 - MAXSpline Spacer - 1/4in
1 - MAXSpline Spacer - 1/16in
Slide onto the output shaft, in this order, a 60T gear, a 1/4in spacer, a 1/16in spacer.
Get:
1 - MAXSpline Pillow Block
1 - MAXHub - Structural
1 - #10-32 Shaft End Screw
Slide onto the output shaft a MAXSpline pillow block and then insert a MAXHub into the pillow block. Secure the shaft with a shaft end screw.
Get:
Single Stage Elevator Assembly
Drivetrain Assembly
4 - #10-32 Button Head Hex Drive Screw x 2-1/2in
4 - #10-32 Button Head Hex Drive Screw x 3/4in
4 - #10 Spacers - 1/8in
Secure the Elevator to the Drivetrain with four 2-1/2in screws from the underside of the drivetrain as shown. Secure the bracing to the endcaps on the drivetrain. You should need to adjust the tie rod ends until the bracing is rigid, this may take two people to "pull" on the bracing to provide tension. The Elevator should be completely rigid with no movement independent from the drivetrain. Note: The bracing on the backside of the Starterbot do cross and attach to opposite sides on the endcaps, see the second image.
Lift the single stage till you have at least ten inches showing, insert a bolt or metal screwdriver that is at least 2-1/2in in length through the static stage and through the single stage to keep the Elevator lifted. Note: DO NOT use Zip Ties to hold up the elevator.
Get:
Intake Assembly
2 - #10-32 Button Head Hex Drive Screw x 1-1/2in
2 - 1/2in Hex Shaft Spacer - 1/16in
Slide a 1/16in spacer onto the 1/2in hex shaft of the intake then mount the intake to the elevator through the holes with the internal support as shown.
Get:
1 - #25 Chain that is 163links with a turnbuckle
Wrap the chain around the sprocket on the Intake and the MAXPlanetary system on the Elevator. The turnbuckle should be near the sprocket with the Intake down. Adjust the location of the turnbuckle if it makes contact with the sprocket on the intake or MAXPlanetary.
Get:
2 - #25 Chain that is 287 links with a turnbuckle
Wrap the chain around the 16T sprockets on the Elevator and the 16T sprockets on the Drivetrain. The turnbuckle should be near the sprockets on the Elevator with the Elevator down. Adjust the location of the turnbuckle if it makes contact with the sprockets on the Elevator or Drivetrain shaft.
Get:
10 - M3 Hex Cap Screws x 20mm
10 - M3 Nyloc Nuts
2 - Chain Adapter Blocks
6 - #10-32 Button Head Hex Drive Screw x 1/2in
Attach a Chain Adapter Block to both Elevator chains with the M3 screws and nuts and then attach the adapters to the nut strips on the elevator with the #10-32 screws as shown.
Get:
4 - #10-32 Button Head Hex Drive Screw x 2-1/2in
4 - #10-32 Low Profile Nylon Lock Nut
Attach the Ball Intake to the Drivetrain using the screws and nuts as shown.


Get:
4 - MAXTube Internal Support 2x1
1 - MAXTube with MAX Pattern cut to 23in
Counting from the first complete hole on the factory edge of the 35.5in , insert 4 MAXTube Internal Supports so that they align with holes 22, 23, 24, and 28
Get:
3 - #10-32 Button Head Screws x 2-1/4in
3 - #10-32 Low Profile Nylon Lock Nut
Connect the 35in piece of MAXTube to the existing assembly as shown using screws and nuts. The screws will pass through the MAXTube Internal Spacers from previous steps.
Get:
2 - MAXSpline Spacer - 1/8in
6 - Flanged Bearing for 1/2in Rounded Hex
Get:
1 - MAXTube 2x1 with MAX Pattern - cut to 9in
1 - 1/2in Round Hex Shaft - 2in Tapped
Get:
1 - #10-32 Button Head Hex Drive Screw x 1-3/4in
1 - #10-32 Low Profile Nylon Lock Nut
Assembly Instructions
Suggested Tools and Suggested Materials
Teams will need to cut and tap some pieces of structural tubing in order to build the 2023 REV ION FRC Starter Bot. The following sections detail the quantity and length needed for each type of extrusion.
Every piece of structural tubing needs to start with a hole 1/2in (or slightly less) from the end where the length measurement is taken FROM.
2x1 Light MAXTube with Grid Pattern:
1x 22-1/2in (Tower Bottom Crossbar)
2x 2-1/2in (Tower Riser)
2x1 Light MAXTube with Grid Pattern:
1x 21-1/2in (Tower Bottom Crossbar)
2x 1-1/2in (Tower Riser)
2x1 Light MAXTube:
1x 19-1/2in
1x 23-1/2in
1/2in Rounded Hex Shaft (Tap Both Ends):
1x 1-1/2in
1x 15in
Instructions on how to build the ION West Coast Drive are found here: You can also check out the CAD on OnShape here:
1 - Vortex MAXPlanetary Input Kit
2 - #10-32 Socket Head Screws x 1/2in
2 - 5:1 MAXPlanetary Cartridge
1 - MAXPlanetary 1/2in Hex Socket Output
1 - 10-32 Button Head Screw 1/2in
1 - 1/2in Rounded Hex Shaft - 2.0in - Tapped
2 - #10-32 Socket Head Screws x 1-1/2in
Assemble a 25:1 MAXPlanetary Gearbox with a 2.0in output shaft driven by a NEO Vortex
2 - 2 Piece 1/2" Hex Plastic Shaft Collar
Insert the 1/2in Rounded Hex Shaft through one set of bearings and then add a 1/16 Spacer, 16T Sprocket, 1/2in Hex Shaft Collar, 1/2in Hex Shaft Collar, 16T Sprocket, and 1/16 Spacer to the hex shaft before exiting through the other set of bearings.
Note: do not fully tighten the shaft collars at this time.
2 - #10-32 Shaft End Screw
Insert a Shaft End Screw on one side of a 2in long piece of 1/2in Rounded Hex Shaft, and then slide on a 1/4in spacer. Pass this assembly through the bearings so that the spacer is on the outside of the assembly. To secure the hex shaft in place, add the 16T Sprocket and then install another shaft end screw.
2 - #10-32 Shaft End Screw
Insert a Shaft End Screw on one side of a 2in long piece of 1/2in Rounded Hex Shaft, and then slide on a 1/4in spacer. Pass this assembly through the bearings so that the spacer is on the outside of the assembly. To secure the hex shaft in place, add the 16T Sprocket and then install another shaft end screw.
2 - 5:1 MAXPlanetary Cartridge
1 - 4:1 MAXPlanetary Cartridge
1 - 10-32 Button Head Screw 1/2in
1 - 1/2in Rounded Hex Shaft - 1.75in - Tapped
2 - #10-32 Socket Head Screws x 1-1/2in
Assemble a 20:1 MAXPlanetary Gearbox with a 1.75in output shaft driven by a NEO V1.1 Motor.
Add three spacers to the MAXPlanetary Gearbox’s output.
Set this aside, we recommend standing the assembly up on the back end of the motor.
Use screws to attach the Clearance Plate to the Threaded Plate with two 3/4in #10 spacers between them. Both screws should be on the same short edge of the MAXSpline Bearing Block
Assembly from Step 27 Carefully add the 20:1 MAXPlanetary Gearbox to the MAXSpline Bearing Block assembly. As you pass the output through, add a 16T Sprocket and a 1/4in spacer before the hex shaft reaches the bearing.
Set this aside, we recommend standing the assembly up on the back end of the motor.
Attach the MAXSpline Bearing Block assembly to the MAXTube using the spacers and screws. The screws will pass through the MAXTube internal spacers in the 30th and 24th holes, as well as both bearing block plates and the #10 spacers between them before threading into the MAXPlanetary Gearbox’s output.
Note: The screws will pass through the MAXTube Internal Supports
Insert one MAXTube endcap into each end of the 12.5in piece of MAXTube and secure with screws.
Insert one nut strip into each end of the MAXTube. Secure in the 3rd and 5th holes from the edge with screws at a perpendicular angle relative to each other. Then, twist in one ball joint rod end to each nut strip. At this time, screw them in all the way and hand tight so that they can be adjusted for length later.
Make two of these.
1 - 1/2in Rounded Hex Shaft - 2in tapped
2 - Shaft End Screws
Insert six bearings into the MAX plates and MAXTube, with MAXSpline spacers behind the bearings in the MAXPlates as shown. Slide the hex shafts into the bearings, with the 2in shaft in the middle bearings as shown. Secure the top shaft with a shaft end cap screw then ass a end shaft screw on the inside of the 2in hex shaft.
Insert two MAXHubs into a compliant wheel and secure the hubs with two socket head screws. Assemble three of these wheels with hubs.
3 - 3in Compliant Wheels from the previous step
2 - 20DP Gear - 1/2in Hex - 50T
2 - Shaft End Screws
On the top shaft slide on two 1/2in hex shaft spacers, then slide on an alternating 1/4in spacer and compliant wheel until you have eight wheels and nine 1/4in spacers, then add two more 1/2in spacers. On the middle shaft slide on the 50T gear and a 1/8in spacer then a shaft end screw. On the left side of the bottom shaft, slide on a 50t gear and a shaft end screw. On the right side slide on three 1/2in hex spacers, a 1/8in spacer, then alternate a 3in compliant wheel with two 1/2in spacers ending with an additional 1/2in spacer as shown.
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
1 - 2 Piece 1/2" Hex Plastic Shaft Collar
Mount the MAXPlanetary system to the MAXTube with spacers on the inside of the MAXTube and the output shaft through the RT25 pulley. Slide a 1/2in bearing onto the output shaft and then secure with a 1/2in hex shaft collar.
6 - #10-32 Low Profile Nylon Lock Nut
Slide the sprocket onto the MAXSpline then install the MAXSpline shaft collar. Secure the sprocket to the shaft collar with the screws and nuts as shown.
Install the MAXSpline shaft collar with the screws and nuts as shown.
Attach the sides of the hood by bolting through the MAX Pattern Plates or MAXTube on either side of the intake. Then, use zip ties to secure each corner for the top and bottom pieces as shown in the image.
1 - 1/2in Hex Shaft Spacer - 1/8in
1 - Bushing - Plastic - 13.75mm ID - 1in OD
Insert two plastic bushings into each side of the MAXTube. Slide a 2in hex shaft through the bushings then slide a 1/4in spacer onto the left side as shown and a 1/8in spacer and shaft end screw on the right.
1 - #10-32 Button Head Screws x 3/4in
#10-32 Low Profile Nylon Lock Nut
Insert a structural and a 1/2in hex MAXHub into a MAXSpline Pillow Block and secure with a 3/4in screw and lock nut as shown.
Slide the section MAXSpline shaft onto the hex shaft, then slide the two bearings onto hex shaft and into the MAXSpline as shown.
1 - MAXHub - 1/2in Hex - Aluminum
1 - #10-32 Button Head Screws x 3/4in
Slide into the MAXTube the internal spacer. Insert the MAXHubs and secure them with a screw as shown.
1 - MAXSpline Spacer - 1/8in
1 - MAXSpline Shaft Collar
1 - Shaft End Screw
Wrap a 88 tooth belt around the pulley on the MAXSpline. Slide onto the right MAXSpline the 1/8in and 1/2in spacer as shown. Slide the MAXTube from the previous step onto the MAXSpline and 1/2in hex as shown then secure the 1/2in hex shaft with a shaft end screw and the MAXSpline with a MAXSpline Shaft Collar.
2 - #10-32 Button Head Screws x 5/8in
1 - RT25 Pulley - 1/2in Hex - 16T
Slide the 1/8in and 1/2in spacers onto the output shaft. Install the bearing block onto the MAXPlanetary Output with two screws. Slide the 16T pulley onto the output shaft.
4 - #10 Spacers - 3/4in
Wrap the 88 tooth belt around the 16T pulley. Insert a 1/2in bearing into a bearing block then use the two bearing blocks and the MAXPlanetary system from the last step to to mount the MAXPlanetary System and create tension on the belt.
1 - #10-32 Low Profile Nylon Lock Nut
Secure the 1/2in MAXTube through the MAXSpline Spacer and MAXTube as shown.
2 - #10-32 Low Profile Nylon Lock Nut
Secure the 1/2in MAXTube with two nuts as shown, leave this loose enough for the MAXTube to roate around the screw.
1 - #10-32 Ball Joint Rod End - Left-hand Threaded
Secure the nut strip in MAXTube with three screws as shown. Screw the tie rod end in as shown.
Lift the Elevator, then attach the Ball Intake brace to the Elevator with the nut and spacer on the outside of the elevator.













































































































































3/4in Dead Axle Tube:
2x 26-3/4in (Tower Brace)
3/4in Dead Axle Tube:
2x 26-7/8in (Tower Brace)
2x1 MAXTube with MAX Pattern:
2x 13in
2x 9in
2x 23in (Stock Length)
2x 31in (Stock Length)
1x1 MAXTube:
2x 13-3/8in (one end must have a hole 1/2in from the edge of the tube)
1x 15in
1x 18-1/2in
1x 20-1/2in
1x 20-3/4in
1x 20-7/8in
1x 23-1/4in
1x 25-5/8in
MAXSpline Shaft:
1x 22in
3/4in Dead Axle Tube:
1x 23-3/8in
#25 Chain:
2x 8in (32 links)
2x 46in (184 links- plus or minus a few links for the turnbuckles)
2x 72in (288 links- plus or minus a few links for the turnbuckles)
8) Fasten the assembly in place with #10-32 nylock nuts.
9) Install a rounded hex bearing in the gear.
10) Install a rounded hex bearing in the MAX Pattern Plate opposite the gear. Set aside the two completed structures.
11) Slide seven 2in OD 1/2in hex bore compliant wheels onto the 15in long hex shaft.
12) Place the two structures that you set aside in step 10 on either side of the hex shaft and insert the shaft into each of the MAXHubs.
13) Fasten the hex shaft in place with a 1-1/4in long #10-32 button head screw on each end. Take care not to crush the 1x1 MAXTube when tightening the screws.
14) Place the 15in long piece of 1x1 MAXTube between the two upright MAXTube 1x1s. Line the center row of holes up with the 10th hole down on the upright MAXTube 1x1s. This should mean the edge of the 15in MAXTube 1x1 is ~4-3/8in from the top end of the upright MAXTube 1x1s.
15) Place 90 Degree Brackets on either side of the MAXTubes as shown and fasten in place with 3/16in rivets.
8) Insert four 3in long #10-32 button head cap screws in the four corner holes of the MAX Pattern. Insert the screws through the sprocket first and then through the spacers.
9) Install the spacer and sprocket stack on the joint formed by the MAX Pattern T bracket and 9in long MAXTube. The stack should be installed on the outboard side of the assembly and the four screws should be inserted into the holes in the available MAX Pattern. This joint should be left loose until later in the assembly process. Nuts may be added to the bolts by hand to prevent the screws from falling out during subsequent assembly steps, but the nuts will have to be removed eventually.
10) Insert a Stepped Bushing in the 64T plate sprocket from the outboard side.
11) Install a Stacked MAXSpline bracket onto the bottom of the 9in long MAXTube. The bracket should protrude on the rear side of the assembly as shown. Fasten the bracket in place with 3/16in rivets.
12) Place a Stacked MAXSpline bracket onto the opposite side of the MAXTube from the bracket in the previous step. Insert a plastic 1/2in hex MAXHub into the bracket and into the MAXSpline in the MAXTube. Rotate the MAXHub so that the threaded hole is in line with the centerline of the tube and towards the bottom of the assembly.
13) Fasten the Stacked MAXSpline bracket in place with 3/16in rivets. Ensure that the MAXHub stays inserted during the riveting process to ensure alignment.
14) Insert a Structural MAXHub opposite the plastic MAXHub in the outboard Stacked MAX Pattern bracket. Rotate the MAXHub so that the threaded hole is in line with the centerline of the tube and towards the top of the assembly.
15) Fasten the two MAXHubs together using one 1-1/4in long #10-32 socket head cap screw and one 1-1/2in long #10-32 button head cap screw. The socket head screw should be inserted through the plastic MAXHub and threaded into the Structural MAXHub. The button head screw should be inserted through the Structural MAXHub and threaded into the plastic MAXHub.
16) Place two 1in long #10 spacers in between the Stacked MAX Pattern brackets in the locations shown and slide a 1-1/2in long #10-32 button head cap screw through each of them.
17) Place a nylock nut on the top screw and tighten it down. The bottom screw will need to be left without a nut for a later assembly step, however, it can be temporarily retained with a hand-tight nut which can be removed later.
8) Insert a Rounded Hex Bearing on the end of the MAXPlanetary output shaft. The bearing should slide onto the shaft and into the MAXSpline in the MAXTube.
9) Install a Shaft End Screw at the end of the MAXPlanetary output shaft.
10) Slide a Rounded Hex Bearing and a 1/8in long Hex Shaft Spacer onto the 20-7/8in long hex shaft. Take care that the flange of the bearing is oriented as shown.
11) Insert the shaft through the 2nd MAXSpline in the tube and into the sprocket. Slide the shaft through so that some extra length protrudes out of the opposite side of the tube.
12) Slide the bearing into the MAXSpline in the tube.
13) Place a bearing on the end of the protruding hex shaft.
14) Slide the bearing down the shaft and press it into the MAXSpline in the tube. If necessary, use the hex shaft as a lever to tension the chain while sliding the bearing into place.
15) Push the hex shaft until it is flush with the bearing and install a Shaft End Screw at the end of the shaft.
16) Install a Structural MAXHub in the first hole on the MAXTube, on the face opposite from the MAXPlanetary. This side is the “outboard” side. Rotate the hub so that the threaded hole is aligned with the centerline of the tube and located on the right side when viewing the hub from the outboard side of the tube.
17) Install a plastic 1/2in Hex MAXHub opposite of the structural MAXHub on the inboard side of the tube. Rotate the hub so that the threaded hole is aligned with the centerline of the tube and located on the right side when viewing the hub from the inboard side of the tube.
18) Fasten the two MAXHubs together with a combination of a 1in long #10-32 socket hex cap screw and a 1in long #10-32 button head cap screw. The socket head screw passes through the plastic MAXHub and threads into the Structural MAXHub. The button head screw passes through the Structural MAXHub and threads into the plastic MAXHub. Take care not to over-tighten the screws and damage the tube or the MAXHubs.
19) Place a MAX Pattern T bracket on either side of the MAXTube. Line the brackets up with the last hole (on the opposite end of the tube from the MAXHubs) with the leg of the brackets facing downward. Fasten the brackets in place with 3/16in rivets.
20) Insert the end of the 9in long 2x1 MAXTube with MAX Pattern between the T brackets.
21) Stack up two MAXSpline Spacers with MAX Pattern and one 64T #25 Plate Sprocket. Align the MAX Patterns in all three parts.
22) Insert four 3in long #10-32 button head cap screws in the four corner holes of the MAX Pattern. Insert the screws through the sprocket first and then through the spacers.
23) Install the spacer and sprocket stack on the joint formed by the MAX Pattern T bracket and 9in long MAXTube. The stack should be installed on the outboard side of the assembly and the four screws inserted into the holes in the available MAX Pattern. This joint should be left loose until later in the assembly process. Nuts may be added to the bolts by hand to prevent the screws from falling out during subsequent assembly steps, but the nuts will have to be removed eventually.
24) Insert a Stepped Bushing in the 64T plate sprocket from the outboard side.
25) Install a Stacked MAXSpline bracket onto the bottom of the 9in long MAXTube. The bracket should protrude on the rear side of the assembly as shown. Fasten the bracket in place with 3/16in rivets.
26) Place a Stacked MAXSpline bracket onto the opposite side of the MAXTube from the bracket in the previous step. Insert a plastic 1/2in hex MAXHub into the bracket and into the MAXSpline in the MAXTube. Rotate the MAXHub so that the threaded hole is in line with the centerline of the tube and towards the bottom of the assembly.
27) Fasten the Stacked MAXSpline bracket in place with 3/16in rivets. Ensure that the MAXHub stays inserted during the riveting process to ensure alignment.
28) Insert a Structural MAXHub opposite the plastic MAXHub in the outboard Stacked MAX Pattern bracket. Clock the MAXHub so that the threaded hole is in line with the centerline of the tube and towards the top of the assembly.
29) Fasten the two MAXHubs together using one 1-1/4in long #10-32 socket head cap screw and one 1-1/2in long #10-32 button head cap screw. The socket head screw should be inserted through the plastic MAXHub and threaded into the Structural MAXHub. The button head screw should be inserted through the Structural MAXHub and threaded into the plastic MAXHub.
30) Place two 1in long #10 spacers in between the Stacked MAX Pattern brackets in the locations shown and slide a 1-1/2in long #10-32 button head cap screw through each of them.
31) Place a nylock nut on the top screw and tighten it down. The bottom screw will need to be left without a nut for a later assembly step, however, it can be temporarily retained with a hand-tight nut which can be removed later.
8) Push the components up against the right side structure assembly and tighten the collar down.
9) Slide the following components onto the 18-1/2in long rounded hex shaft in order (leave these components loose on the shaft): a. 1x 1/2in Hex Shaft Collar b. 1x 3in Omni Wheel (with installed bearings) c. 1x 1/2in Long Shaft Spacer
10) Insert the 20-3/4in long hex shaft into the MAXHub at the bottom of the right side structure assembly.
11) Fasten the end of the hex shaft in place with a 1/2in long #10-32 button head cap screw.
12) Slide seven 2in OD 1/2in hex bore compliant wheels onto the 20-3/4in long hex shaft. Space the wheels so that they match up with the wheels assembled onto the moving gripper jaw earlier.
13) Slide the following components in order onto the jaw powertrain hex shaft: a. 1x 1/16in long Shaft Spacer b. 1x 1/8in long Shaft Spacer c. 1x 20T gear (Note which direction the small notch on the boss of the gear is facing when it is installed. It will be aligned with one of the corners of the hex shaft.) d. 1x 1/2in Shaft Spacer e. 1x 1/2in Hex Shaft Collar
14) Push the components against the bearing and tighten the shaft collar.
15) Slide the following components in order onto the jaw powertrain hex shaft (leave these components loose on the shaft): a. 1x 1/2in Hex Shaft Collar b. 1x 1/2in Shaft Spacer c. 1x 20T gear (The alignment notch on this gear must be facing the same direction as the other 20T gear.) d. 1x 1/8in long Shaft Spacer e. 1x 1/16in long Shaft Spacer
16) Insert the 20-3/4in long hex shaft into the MAXHub at the top of the right side structure assembly.
17) Fasten the end of the hex shaft in place with a 1/2in long #10-32 button head cap screw.
8) Fasten the shaft collar in place with four nylock nuts. Alternate between tightening the nuts and tightening the two shaft collar screws.
9) Push the loose components on the omni wheel shaft up against the left side structure assembly and tighten the shaft collar.
10) Slide the loose components on the jaw powertrain shaft up against the bearing in the left side structure assembly. Ensure that the gear meshes with the gear on the moving gripper jaw. If the gears do not mesh, go back and check that the alignment notches on both gears are facing the same direction.
11) Tighten the shaft collar to hold the components in place on the jaw powertrain shaft.
8) Insert a Rounded Hex Bearing in the outside of each 31in MAXTube aligned with the sprockets.
9) Install Structural MAXHubs on either side of each of the 31in MAXTubes on the end opposite the sprockets.
8) Build two of the following: a. Align the MAXSpline and holes of a 64T #25 chain plate sprocket and a MAXSpline Spacer with Holes. b. Insert an Aluminum MAXHub into the MAXSplines from the sprocket side. c. Insert four 1-5/8in #10-32 button head screws through the four holes as shown.
9) Insert the sprocket and spacer assemblies from the outside into the top MAX Pattern instance on the 23in long MAXTubes.
10) Add nuts to the screws and gently tighten them down. Take care not to overtighten the screws and crush the tube.
11) Insert an Aluminum MAXHub in the inside of each 23in MAXTube aligned with the sprockets. Rotate the MAXHubs so that their tapped holes are turned 180 degrees from the tapped holes on the hubs on the other side of the tube.
12) Retain the MAXHubs with 1-1/4in long #10-32 socket head screws inserted from either side.
13) Assemble a MAXPlanetary with a 48:1 ratio. Install the 3in long hex shaft (that ships with the gearbox) in the output stage. Ensure that the shaft is retained in the output stage using the button head screw included with the gearbox. If you are unsure how to do this, find directions here:
14) Insert the MAXPlanetary in the bottom MAXSpline on the upright tube that will become the left side of the robot.
15) Install a Rounded Hex Bearing to support and align the shaft.
16) Fasten the MAXPlanetary in place with two 1-1/4in long #10-32 button head screws. Take care when tightening the screws to avoid crushing the tube.
17) Slide a 1/16in wide Shaft Spacer onto the gearbox shaft.
18) Insert two Rounded Hex Bearings on the insides of the upright tubes (one bearing in each tube) and one Rounded Hex Bearing in the outside of the right side tube.
19) Insert the 23-1/4in long hex shaft through the bearing on the left side upright tube. Do not slide the shaft all the way through to the right side bearing.
20) Slide two shaft collars onto the hex shaft (between the two upright tubes). Leave the shaft collars loose on the shaft.
21) Slide (in order) one Rounded Hex Bearing and one 1/16in Shaft Spacer onto the 23-1/4in hex shaft on the left side end of the shaft. Do not insert the bearing into the MAXSpline in the tube yet.
22) Form one of the 8in long pieces of #25 chain into a loop. This can be accomplished with a chain tool or by removing an extra link and using a connecting link.
23) Loop the chain around one 16T #25 single chain sprocket and one 16T #25 double chain sprocket.
24) Slide the chain and sprockets onto the ends of the two hex shafts on the left side. The single sprocket goes on the gearbox shaft and the double sprocket goes on the 23-1/4in long shaft. The unused side of the double sprocket should be placed on the outside. Make note of what orientation the alignment notch is on the double sprocket (it will be aligned with one of the corners of the hex shaft).
25) Slide both sprockets along with the bearing and spacers towards the tube. Insert the bearing into the MAXSpline and ensure all the components are fully seated against the faces of the bearing. It may be necessary to apply tension to the chain by pushing on the opposite end of the 23-1/4in hex shaft.
26) Install a shaft collar on the gearbox shaft.
27) Slide the 23-1/4in hex shaft through the bearings in the right side upright tube. Take care not to allow the bearing on the inside of the left upright to pop out while sliding the shaft. Slide the shaft until its end is flush with the face of the double sprocket.
28) Install one 1/16in wide, one 1/8in wide, and one 1/4in wide Shaft Spacer onto the right side end of the 23-1/4 hex shaft.
29) Install a 16T #25 chain sprocket on the end of the shaft up against the spacers. Ensure that the alignment notch on this sprocket is oriented the same direction as the alignment notch on the double sprocket on the other end of the shaft.
30) Retain the 23-1/4in hex shaft with a Shaft End Screw on either end.
31) Push the shaft collars up against the inside bearings on each upright and tighten them down.
32) Press one right hand Tube Nut into one end of the “Tower Brace” Dead Axle Tube. Push the tube nut in so the barbs are slightly below flush, but do not push it in further than necessary.
33) Press one left hand Tube Nut into the opposite end of the tower brace. Push the tube nut in so the barbs are slightly below flush but do not push it in further than necessary. Make a mark on the tube (e.g. with a permanent marker or a piece of tape) which end is the left hand end.
34) Install (in order) one right hand Jam Nut and one Oversize #10 Washer onto a right hand Ball Joint Rod End.
35) Thread the rod end into the right hand tube nut on the tower brace tube. Leave the rod end and nut loose.
36) Install (in order) one left hand Jam Nut and one Oversize #10 Washer onto a left hand Ball Joint Rod End.
37) Thread the rod end into the left hand tube nut on the tower brace tube. Leave the rod end and nut loose. Repeat steps 32-37 until you have two of these structures, then set them aside.
38) Insert two 1-5/8in long #10-32 button head screws (one in each side) into holes in the upright tubes shown below.
39) Slide two 1/8in long #10 spacers onto the ends of the screws in the uprights (one in each side).
40) Install the right hand ends of the tower brace assemblies onto the ends of the screws in the uprights.
41) Install nylock nuts onto the screws to fasten the tower braces in place. Take care not to overtighten the screws and crush the tubes.
8) Loop the two 184-link chains around the outer 64T sprockets at the top of the robot and the exposed 16T double sprockets at the bottom. Position the chain so the two ends meet as close to the bottom sprocket as possible on the rear side of the tower.
9) Fasten two of the Chain Turnbuckles to one end of each chain (one turnbuckle per chain) with connecting links.
10) Make note of where the chain lines up on the turnbuckle and remove any extra links as necessary to bring the chain into the range where the turnbuckle can tension it. Note that the turnbuckle can only be adjusted inwards at this point, so the chain will likely be too long even after removing links. Also note that the connecting links require a narrow link at the end of the chain.
11) Fasten the remaining ends of the Chain Turnbuckles to the remaining ends of the chains with connecting links.
12) Adjust the turnbuckles to tension the chain. The mechanism will benefit from a very tight chain, but take care to avoid over-tightening and damaging other motion components (bearings, shafts, gearboxes, etc.). If the chain turnbuckles reach their fully retracted positions and the chain isn’t tight, repeat the last few steps to remove links from the chain and reattempt tensioning.
13) Position the gripper so that the top tube is inclined by about 30-40 degrees from level.
14) Loop the two 288-link chains around the inner 64T sprockets at the top of the robot and the 64T sprockets on the gripper. Position the chain so the two ends meet as close to the gripper sprocket as possible on the top side of the arm.
15) Fasten two of the Chain Turnbuckles to one end of each chain (one turnbuckle per chain) with connecting links.
16) Make note of where the chain lines up on the turnbuckle and remove any extra links as necessary to bring the chain into the range where the turnbuckle can tension it. Note that the turnbuckle can only be adjusted inwards at this point, so the chain will likely be too long even after removing links. Also note that the connecting links require a narrow link at the end of the chain.
17) Fasten the remaining ends of the Chain Turnbuckles to the remaining ends of the chains with connecting links.
18) Adjust the turnbuckles to tension the chain. The mechanism will benefit from a very tight chain but take care to avoid over-tightening and damaging other motion components (bearings, shafts, gearboxes, etc.). If the chain turnbuckles reach their fully retracted positions and the chain isn’t tight, repeat the last few steps to remove links from the chain and reattempt tensioning.
Build TWO of the following structures (described in steps 1-10).
1) Take the 13-3/8in long length of 1x1 MAXTube, and locate the end of the tube with a hole 1/2in from the end. This is the bottom end of the tube.
2) Fasten a plastic 1/2in hex MAXHub to the bottom end of the 1x1 MAXTube using 1-1/2in long #10-32 socket head cap screws and nylock nuts. Tighten the screws very gently to avoid crushing the tube.
3) Match up the hole patterns on a 60T MAXSpline gear and a 2-position MAX Pattern Plate.
4) Insert four 1-5/8in long #10-32 button head cap screws through the gear and plate as shown. Three of the screws should pass through both the gear and the plate, and one screw goes through the plate only.
5) Slide the 1x1 MAXTube onto the two lower screws, with the MAXHub on the opposite side of the assembly from the gear.
6) Install two 1in long #10 plastic spacers on the top two screws.
1) Install two bearings into the 13in long 2x1 MAXTube with MAX Pattern. Place the bearings on either side of the tube, in the second hole from the end.
2) Install a Structural MAXHub on one side of the tube. This side is now the “outboard” side. Rotate the hub so that the threaded hole is aligned with the centerline of the tube and is located on the left side when viewing the hub from the outboard side of the tube.
3) Install a plastic 1/2in Hex MAXHub opposite the structural MAXHub on the "inboard" (or opposite) side of the tube. Rotate the hub so that the threaded hole is aligned with the centerline of the tube and is located on the left side when viewing the hub from the inboard side of the tube.
4) Fasten the two MAXHubs together with a combination of a 1in long #10-32 socket hex cap screw and a 1in long #10-32 button head cap screw. The socket head screw passes through the plastic MAXHub and threads into the Structural MAXHub. The button head screw passes through the Structural MAXHub and threads into the plastic MAXHub. Take care not to over-tighten the screws and damage the tube or the MAXHubs.
5) Place a MAX Pattern T bracket on either side of the MAXTube. Line the brackets up with the last hole (on the opposite end of the tube from the MAXHubs) with the leg of the brackets facing downward. Fasten the brackets in place with 3/16in rivets.
6) Insert the end of the 9in long 2x1 MAXTube with MAX Pattern between the T brackets.
1) Assemble a MAXPlanetary with a 48:1 ratio. Install the 1-1/2in long hex shaft in the output stage, instead of the shaft that ships with the gearbox. Ensure that the shaft is retained in the output stage using the button head screw included with the gearbox. If you are unsure how to do this, find directions here: MAXPlanetary Assembly Instructions
2) Slide one 1/4in long and one 1/8in long Hex Shaft Spacer onto the MAXPlanetary output shaft.
3) Form one of the 8in long pieces of #25 chain into a loop. This can be accomplished with a chain tool or by removing an extra link and using a connecting link.
4) Loop the chain around two 16T sprockets.
5) Slide the chain and sprockets inside one of the 13in long MAX Pattern MAXTubes. Roughly line the sprockets up with the 2nd and 3rd MAXSplines from the end of the tube.
6) Insert the MAXPlanetary output shaft through the 3rd MAXSpline on the tube and into the rearmost sprocket. Line up the mounting holes on the front of the gearbox with the MAX Pattern holes. The side of the tube that the MAXPlanetary is installed on is the “inboard” side.
1) Insert the 22in long piece of MAXSpline Shaft into the right side structure assembly on the MAXSpline with the sprocket and spacer stackup. The MAXSpline Shaft should be pressed in until it is bottomed out on the stepped bushing in the sprocket. Take care to seat the MAXSpline shaft fully without pushing the bushing out of the sprocket.
2) Install a MAXSpline shaft collar on the MAXSpline Shaft so that the holes in the collar line up with the holes in the MAX Pattern T bracket on the structure. Slide the shaft collar into position so that the four screws from the structure pass through the shaft collar.
3) Fasten the shaft collar in place with four nylock nuts. Alternate between tightening the nuts and tightening the two shaft collar screws.
4) Install a second MAXSpline shaft collar on the MAXSpline Shaft. Leave the collar loose for use later.
5) Install rounded hex bearings in either side of two 3in Omni Wheels.
6) Install one end of the 18-1/2in long Rounded Hex Shaft onto the exposed end of the 1-1/2in long #10-32 Button Head Screw at the bottom of the right side structure assembly. Tighten the screw.
1) Slide one 1/16in long Shaft Spacer onto the frontmost shaft of the gripper assembly (the jaw pivot shaft).
2) Slide the moving gripper jaw onto the hex shaft and up against the spacer. Ensure that the gear on the jaw meshes with the gear on the jaw powertrain shaft.
3) Slide one 1/16in long Shaft Spacer onto the jaw pivot hex shaft.
4) Mate the left side structure assembly with the gripper assembly. The structure will connect with the existing assembly at five points:
Jaw pivot shaft - Bottom out on the structural MAXHub on the front of the left side structure assembly.
Jaw powertrain shaft - Pass the shaft through the two bearings on the left side structure assembly.
MAXSpline shaft - Pressed into the proper MAXSpline on the left side structure assembly until it is bottomed out on the stepped bushing in the sprocket.
Lower compliant wheel shaft - Bottom out on the structural MAXHub at the bottom of the left side structure assembly.
Omni wheel shaft - Mate with the loose screw on the bottom of the left side structure assembly. Tighten this screw down.
5) Retain the jaw pivot shaft and the lower compliant wheel shaft with 1/2in long #10-32 button head cap screws.
6) Retain the jaw powertrain shaft with a Shaft End Screw.
1) Install two tube nuts in either end of the 23-3/8in long 3/4 Dead Axle Tube.
2) Set this assembly aside.
1) Arrange two 31in long MAXTubes with MAX Pattern and one 23-1/2in long 2x1 Light MAXTube on a flat surface as shown. The 23-1/2in long tube forms a crossmember that should be offset from the ends of the 31in long tubes by 8in.
2) Line up four 90 Degree brackets as shown (top and bottom) and rivet them in place.
3) Build two of the following structures from steps 3-5. Align the MAXSpline and holes of a 64T #25 chain plate sprocket and a MAXSpline Spacer with Holes.
4) Insert a Rounded Hex Bearing into the MAXSplines from the sprocket side.
5) Insert four 1-5/8in #10-32 button head screws through the four holes as shown.
6) Insert the two sprocket and spacer assemblies from steps 3-5 the inside into the first MAX Pattern instance on the 31in long MAXTubes.
1) Insert the 3/4in Dead Axle Tube assembly through the bushings in the gripper assembly. Line it up so it protrudes an equal amount on either side.
2) Install external retaining rings on either side of the tube. Ensure that the retaining rings fit tightly. If a tighter fit is required, the teeth of the retaining ring can be tweaked with a pair of pliers to grip tighter.
3) Insert the gripper assembly between the tubes of the arm assembly and line the Dead Axle Tube up with the Structural MAXHubs on the arm as shown. Ensure that the gripper is oriented as shown (facing “inwards” towards the arm).
4) Fasten the Dead Axle Tube in place with a 1-5/8in long #10-32 button head screw on either side.
1) Build two of the following: a. Insert a MAXTube Endcap into each end of the “Tower Riser” tubes (refer to the Cutting and Tapping section for the lengths depending on the type of drivetrain being used). b. Secure the endcaps in place with eight (8) 3/8in long #10-32 button head screws (four in each endcap).
2) Space the “Tower Risers” evenly underneath the “Tower Bottom Crossbar” so that the inside faces of the risers are the correct distance apart and they are the same distance from the ends of the bottom crossbar. See the following list for how far apart the risers should be spaced (inside to inside) depending on the drivetrain type:
ION WCD: 20-1/2in
KOP Drivetrain: 18-1/2in
3) Screw the tower risers in place with six 3/8in long #10-32 button head screws (three per riser) from inside the bottom crossbar.
4) Set up two 23in long 2x1 MAXTubes with MAX Pattern vertically on the ends of the “Tower Bottom Crossbar” so that the tubes are 19-1/2in apart (inside to inside) and spaced evenly from either side of the bottom crossbar.
5) Line up 90 Degree brackets on both sides of the tubes on the corners of the structure and rivet them in place as shown.
6) Position the 19-1/2in long 2x1 Light MAXTube between the upright tubes so that it forms a crossbar with its top surface 6in from the top ends of the upright tubes.
1) Place a 2x1 MAXTube Endcap on either drive rail of the drivetrain towards the rear. The center of the rearmost hole on the endcap should be 5-1/2in from the rear surface of the drivetrain frame.
2) Fasten the endcap in place with four 2-1/2in long #10-32 button head screws (two per endcap) from the bottom of the drive rail.
3) Set the tower assembly onto the drivetrain so that the front of the tower tubes are 3-1/2in from the front surface of the drivetrain frame.
4) Fasten the tower risers in place with four 2-1/2in long #10-32 button head screws (two per riser) from the bottom of the drive rail.
5) Use two 1/2in long #10-32 button head screws (one per side) to fasten the ends of the tower braces to the rearmost hole on the inside surface of the endcaps attached to the frame. It may be necessary to adjust the length of the tower braces (by rotating the 3/4in tube while holding the free rod end still) in order to get the rod ends to line up with the holes in the endcaps.
6) Tighten the tower braces by rotating the 3/4in tubes so that braces are pulling on the tower (not pushing). Only a small amount of force is required in order to provide adequate support to the tower.
1) Set the tower assembly onto the drivetrain so that the front of the tower tubes are approximately 3-3/16in from the front surface of the drivetrain frame (this is an approximate number- the most important thing is that the holes line up between the drivetrain and tower riser endcaps).
2) Fasten the tower risers in place with four 1/2in long #10-32 button head screws (two per riser) from the underside of the top flange of the inner drive rails. It may be necessary to remove the front wheel to perform this installation.
3) Use two 3/4in long #10-32 button head screws (one per side) and nylock nuts to fasten the ends of the tower braces to the top 0.201in hole on the inside face of the inner drive rails (see image). It may be necessary to adjust the length of the tower braces (by rotating the 3/4in tube while holding the free rod end still) in order to get the rod ends to line up with the holes in the drivetrain.
4) Tighten the tower braces by rotating the 3/4in tubes so that braces are pulling on the tower (not pushing). Only a small amount of force is required in order to provide adequate support to the tower.
5) Lock the tower braces in place by tightening the jam nuts on either side of the braces while holding the 3/4in tubes still.
1) Slide the 25-5/8in long hex shaft through one side of the bearings in the arm assembly. Only about 1/16in should be protruding on the inside of the inner bearing.
2) Slide a spare piece of hex shaft through the bearings on the other side of the arm assembly with a similar 1/16in protruding on the inside of the inner bearing.
3) Slide 1/16in wide Shaft Spacers onto the exposed shafts.
4) Line the shafts up with the MAXHubs at the top of the tower.
5) Push the 25-5/8in shaft through the MAXHubs across the tower structure and through the MAXHubs on the other side. Allow the shaft to push the spare hex shaft out of the way so that the spacer ends up on the 25-5/8in shaft. Finally, pass the shaft through the bearings on the other side so that the shaft is flush with the outer bearing.
6) Retain the shaft with two Shaft End Screws.


7) Place a second 2-position MAX Pattern Plate on the opposite side of the 1x1 MAXTube with the screws inserted through the proper holes.
7) Stack up two MAXSpline Spacers with MAX Pattern and one 64T #25 Plate Sprocket. Align the MAX Patterns in all three parts.
7) Mount the MAXPlanetary with two 1/2in long #10-32 button head cap screws installed through the inner wall of the MAXTube. Small pliers may be necessary to insert these screws.
7) Slide the following components onto the 18-1/2in long rounded hex shaft in order: a. 1x 1/2in Long Shaft Spacer b. 1x 3in Omni Wheel (with installed bearings) c. 1x 1/2in Hex Shaft Collar
7) Slide the loose MAXSpline shaft collar on the MAXSpline Shaft into position so that the four screws from the structure pass through the shaft collar.
7) Add nuts to the screws and gently tighten them down. Take care not to overtighten the screws and crush the tube.
7) Line up 90 Degree brackets on both sides of the tube and rivet them in place as shown.
7) Lock the tower braces in place by tightening the jam nuts on either side of the braces while holding the 3/4in tubes still.
7) Extend four Chain Turnbuckles to their fully extended size.

































































































































































































Before beginning the build guide for each assembly, please make sure that you have completed the subassemblies necessary for that build. Below is a table of contents for subassemblies, categorized by the assembly for which they are needed.
Follow this link to the , assembly four Bottom Motor Orientation modules.
Complete this assembly after the above Single RT25 Plastic Pulley Kit - MAXSpline - 24 Tooth assemblies.
1/8 in
2.5 mm (for Docking the SPARK Flexes)
Wrench - Combination, or Socket
3/8 in
Saw to cut polycarbonate sheet and MAXTube if needed
Note: see MAXSwerve Configuration steps for any changes to cut lengths or part quantity.
REV-21-3006
4in EasySwerve Module
4
REV-11-3174
Through Bore Encoder V2
4
REV-21-3289
MAXTube - 1/2 x 1/2
2 Pieces - 25in each
REV-21-3410
Polycarbonate Sheet - 3mm - 1/2in Grid Pattern - 47in x 23in
1/8 in
5/32 in
2.5 mm (for Docking the SPARK Flexes)
Wrench - Combination, or Socket
3/8 in
Saw to cut MAXTube if needed
Quantity of listed parts needed coming soon!
REV-21-1135
1/2in Rounded Hex Shaft
REV-21-1583
1in Joining Bracket V1
REV-21-1916-PK4
Flanged Bearing for 1/2in Rounded Hex
REV-21-2005-PK10
1/2in Hex Shaft Spacer - 1/4in
REV-21-2037-PK2
MAXHub - 1/2in Hex - Aluminum
REV-21-2085-PK10
#10 Spacer, 0.125in Long
Get:
1 - Conveyor Shaft Assembly
1 - MAXSpline Spacer - 1/8in
Get:
1 - Double RT25 Plastic Pulley - MAXSpline - 24 Tooth
Add a 24T Double Pulley to the MAXSpline shaft.
Get:
1 - MAXSpline Shaft Collar - 2-Piece - Aluminum
Secure the pulleys and spacers along the MAXSpline shaft with a MAXSpline Shaft Collar.
Get:
2 - 1/2in Rounded Hex Bearing - Flanged - 1in OD
Insert one bearing into each end of the MAXSpline Shaft.
Get:
1 - 1/2in Rounded Hex Shaft Cut to 12.75in
Slide the Hex Shaft through the bearings and the MAXSpline Shaft. Set this assembly aside.
Get:
1 - Conveyor Shaft Assembly
1 - MAXSpline Spacer - 1/8in
Get:
1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth
Add a 24T Single Pulley to the MAXSpline shaft.
Get:
1 - MAXSpline Shaft Collar - 2-Piece - Aluminum
Secure the pulleys and spacers along the MAXSpline shaft with a MAXSpline Shaft Collar.
Get:
2 - 1/2in Rounded Hex Bearing - Flanged - 1in OD
Insert one bearing into each end of the MAXSpline Shaft.
Get:
1 - 1/2in Rounded Hex Shaft Cut to 12.75in
Slide the Hex Shaft through the bearings and the MAXSpline Shaft.
Get:
6 - RT25 Belt - 1/2in Width - 168 Tooth
Finished assemblies from Steps 12 and 17
Get:
1 - RT25 Belt - 1/2in Width - 56 Tooth
1 - RT25 Belt - 1/2in Width - 168 Tooth
Get:
2 - Button Head Hex Drive Screw #10-32 x 1/2in
Slot the 1/2 in hex shafts that support the conveyor shafts into the MAXHubs on the assembly from step 7. Secure them through the structural MAXHub using screws. Set this aside
Get:
1 - MAXTube - 2x1 - MAX Pattern Cut to 25in
1 - MAXTube Endcap - 2x1 - 1/8in Wall
Get:
1 - MAXTube Endcap - 2x1 - 1/8in Wall
4 - Button Head Hex Drive Screw #10-32 x 3/8in
Get:
2 - MAXHub - 1/2in Hex - Aluminum
Insert a MAXHub into the first MAXSpline bore from the right and another into the third MAXSpline bore from the left.
Get:
2 - MAXHub - Structural
Insert 2 structural MAXHubs on the opposite side of the 1/2in Hex MAXHub. When this step is done, the left face will have two 1/2in Hex MAXHubs showing and the right face will have Structural MAXHubs.
Note: This step recently changed!
25. Get:
1 - 1in Bracket - 90deg - Sharp Interior
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Note: Step 25.5 includes additional 180deg brackets not included in the BOM. It was replaced by the current step 25 on 2/6/26
25.5. Get:
1 - 1in Bracket - 180deg
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
2 - Button Head Hex Drive Screw #10-32 x 1/2in
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Note: This step recently changed! If using 180deg brackets instead of 90deg brackets, follow step 27.5
Get:
1 - 1/2in Rounded Hex Shaft Cut to 13in
Note: Step 27.5 includes additional 180deg brackets not included in the BOM. It was replaced by the current step 27 on 2/6/26
27.5. Get:
1 - 1/2in Rounded Hex Shaft Cut to 13in
2 - Button Head Hex Drive Screw #10-32 x 1/2in
Get:
1 - MAXTube Endcap - 2x1 - 1/8in Wall
2 - Button Head Hex Drive Screw #10-32 x 1-1/4in
Get:
2 - 1in Bracket - External 3-4-5 - Steep
4 - Button Head Hex Drive Screw #10-32 x 1/2in
Get:
1 - MAXTube - 1x1 - 1/8in Wall - Grid Pattern Cut to 6.5in
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
2 - 1in Bracket - Internal 3-4-5 - Steep
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - MAXTube - 1x1 - 1/8in Wall - Grid Pattern Cut to 6in
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - MAXTube Endcap - 1x1 - 1/8in Wall
2 - Button Head Hex Drive Screw #10-32 x 1/2in
Get:
1 - 1in Bracket - T
1 - Button Head Hex Drive Screw #10-32 x 1/2in
Get:
2 - 1in Bracket - 180deg
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - MAXTube Endcap - 2x1 - 1/8in Wall
2 - Button Head Hex Drive Screw #10-32 x 1-1/4in
Get:
2 - 1in Bracket - External 3-4-5 - Steep
4 - Button Head Hex Drive Screw #10-32 x 1/2in
Get:
1 - MAXTube - 1x1 - 1/8in Wall - Grid Pattern Cut to 6.5in
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
2 - 1in Bracket - Internal 3-4-5 - Steep
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - MAXTube - 1x1 - 1/8in Wall - Grid Pattern Cut to 6in
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - MAXTube Endcap - 1x1 - 1/8in Wall
2 - Button Head Hex Drive Screw #10-32 x 1/2in
Get:
1 - 1in Bracket - T
1 - Button Head Hex Drive Screw #10-32 x 1/2in
Get:
2 - 1in Bracket - 180deg
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
1/8 in
5/32 in
2.5 mm (for Docking the SPARK Flexes)
Wrench - Combination, or Socket
3/8 in
Saw to cut 1/2in Rounded Hex Shaft and MAXTube if needed
Quantity of listed parts needed coming soon!
REV-21-1135
1/2in Rounded Hex Shaft
REV-21-1916-PK4
Flanged Bearing for 1/2in Rounded Hex
REV-21-2003-PK10
1/2in Hex Shaft Spacer - 1/16in
REV-21-2004-PK10
1/2in Hex Shaft Spacer - 1/8in
REV-21-2005-PK10
1/2in Hex Shaft Spacer - 1/4in
REV-21-2029-PK4
2in Compliant Wheel - 1/2in Hex Bore - Soft (Light Gray)
Get:
1 - Button Head Hex Drive Screw #10-32 x 2-1/4in
1 - #10 Spacer - 1/4in
Get:
1 - Button Head Hex Drive Screw #10-32 x 2-1/4in
1 - #10 Spacer - 1/4in
Get:
1 - 1/2in Rounded Hex Shaft Cut to 18-7/16
2 - Button Head Hex Drive Screw #10-32 x 1-1/4in
Get:
2 - MAXTube - 2x1 - 1/8in Wall - MAX Pattern - 1-Pos (3in)
2 - MAXTube Endcap - 2x1 - 1/8in Wall
Get:
4 - Button Head Hex Drive Screw #10-32 x 2-1/2in
Connect one small MAXTube assembly to the top of each 2x1 MAXTube of the intake. Use two screws centered around the top 1/2in hex shaft to secure with the MAXTube endcap. Set aside.
Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 16.5in
3 - MAXTube Internal Support - 1x1 - 1/16in Wall
Get:
2 - 1in Bracket - 90deg
3 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 2in
2 - MAXTube Internal Support - 1x1 - 1/16in Wall
Get:
1 - Button Head Hex Drive Screw #10-32 x 1-1/2in
1 - #10-32 Low Profile Nylon Lock Nut
Get:
1 - MAXTube Internal Support - 1x1 - 1/16in Wall
Add one MAXTube Internal Support to the long section of 1 x 1 MAXTube as shown.
Please Note: If you are building a MAXSwerve Drivetrain there is another step need before proceeding. Please see for details.
Get:
1 - #10 Shaft End Screw V2 - 0.5in
1 - 1/2in Rounded Hex Shaft Cut to 1.25in
Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 16.5in
3 - MAXTube Internal Support - 1x1 - 1/16in Wall
Get:
2 - 1in Bracket - 90deg
3 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 2in
2 - MAXTube Internal Support - 1x1 - 1/16in Wall
Get:
1 - Button Head Hex Drive Screw #10-32 x 1-1/2in
1 - #10-32 Low Profile Nylon Lock Nut
Get:
1 - MAXTube Internal Support - 1x1 - 1/16in Wall
Add one MAXTube Internal Support to the long section of 1 x 1 MAXTube as shown.
Please Note: If you are building a MAXSwerve Drivetrain there is another step need before proceeding. Please see for details.
Get:
1 - #10 Shaft End Screw V2 - 0.5in
1 - 1/2in Rounded Hex Shaft Cut to 1.25in
Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Cut to 18in
1 - Lap Joint Bracket - 1in
Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 2in
3 - MAXTube Internal Support - 1x1 - 1/16in Wall
Get:
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock Nut
Attach the short section of MAXTube to the lap joint bracket using two screws and locknuts. Ensure that the screw passes through the MAXTube Internal Support.
Get:
1 - MAXTube Internal Support - 1x1 - 1/16in Wall
Add one MAXTube Internal Support to the long section of 1 x 1 MAXTube as shown.
Get:
2 - Flanged Bearing for 1/2in Rounded Hex
Place a bearing into both sides of the MAXSpline bore as shown.
Get:
1 - #10 Shaft End Screw V2 - 0.5in
1 - 1/2in Rounded Hex Shaft Cut to 1.25in
Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Cut to 18in
1 - Lap Joint Bracket - 1in
Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 2in
3 - MAXTube Internal Support - 1x1 - 1/16in Wall
Get:
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock Nut
Get:
1 - MAXTube Internal Support - 1x1 - 1/16in Wall
Add one MAXTube Internal Support to the long section of 1 x 1 MAXTube as shown.
Get:
2 - Flanged Bearing for 1/2in Rounded Hex
Place a bearing into both sides of the MAXSpline bore as shown.
Get:
1 - #10 Shaft End Screw V2 - 0.5in
1 - 1/2in Rounded Hex Shaft Cut to 1.25in
1/8 in
5/32 in
2.5 mm (for Docking the SPARK Flexes)
Wrench - Combination, or Socket
3/8 in
#25 Chain Tool
Saw to cut Polycarbonate Sheet, 1/2in Rounded Hex Shaft, and MAXTube if needed
Quantity of listed parts needed coming soon!
REV-21-1135
1/2in Rounded Hex Shaft
REV-21-1916-PK4
Flanged Bearing for 1/2in Rounded Hex
REV-21-1934
46T - 1/2in Hex - 20DP Gear
REV-21-2003-PK10
1/2in Hex Shaft Spacer - 1/16in
REV-21-2004-PK10
1/2in Hex Shaft Spacer - 1/8in
REV-21-2005-PK10
1/2in Hex Shaft Spacer - 1/4in
Get:
2 - MAXSpline Shaft Endcap - 1/2in Hex - Aluminum
Insert one MAXSpline Shaft Endcap into each end of the MAXSpline Shaft.
Get:
1 - 1/2in Rounded Hex Shaft Cut to 13.875
Slide the Hex Shaft through the MAXSpline Endcaps and the MAXSpline Shaft, leaving approximately 1.875in on the left side and 1.125in on the right.
Get:
2 - MAXSpline Spacer - 1/8in
2 - MAXSpline Spacer - 1/4in
Get:
1 - MAXSpline Shaft Cut to 10.6875in
7 - Compliant Wheel - 4in - MAXSpline - Medium
Get:
2 - MAXSpline Shaft Collar - 2-Piece - Aluminum
Secure the components with one MAXSpline Shaft Collar on each end of the shaft.
Get:
2 - MAXSpline Shaft Endcap - 1/2in Hex - Aluminum
Insert one MAXSpline Shaft Endcap into each end of the MAXSpline Shaft. Set this aside.
Get:
1 - 1/2in Rounded Hex Shaft Cut to 14.25in and tapped with 10-32 threads
1 - MAXPlanetary 1/2in Hex Socket Output
Get:
1 - 4:1, 4:1, MAXPlanetary System (16:1)
Use the MAXPlanetary Output from Step 15 to assemble a 4:1 MAXPlanetary Gearbox following the MAXPlanetary .
Get:
1 - MAXTube - 2x1 - 1/8in Wall - MAX Pattern Cut to 24.5in
2 - Button Head Hex Drive Screw #10-32 x 1-1/4in
Get:
1 - NEO Vortex Brushless Motor
1 - SPARK Flex Motor Controller
Get:
2 - Button Head Hex Drive Screw #10-32 x 1-1/4in
Mount the Vortex and Flex to the other end of the MAXTube from Step 17 so that the hex shaft passes through the 2nd MAXSpline Bore from the top.
Use two screws to secure.
Get:
1 - Flanged Bearing for 1/2in Rounded Hex
Add a bearing to the MAXSpline Bore as shown to support the hex shaft.
Get:
1 - 1/2in Hex Shaft Spacer - 1/4in
1 - 1/2in Hex Shaft Spacer - 1/8in
Get:
1 - Flanged Bearing for 1/2in Rounded Hex
Add a bearing to the MAXSpline Bore as shown to support the hex shaft.
Get:
Roller with Compliant Wheels
Add the compliant wheel assembly from Step 14 to the hex shaft.
Get:
1 - Flanged Bearing for 1/2in Rounded Hex
Place a bearing two MAXSplines up from the MAXPlanetary Gearbox on the same face of the MAXTube as the motors.
Get:
Roller with Flap Wheels
1 - #10 Shaft End Screw V2 - 0.5in
Get:
1 - MAXHub - 1/2in Hex - Aluminum
Add a 1/2in Hex MAXHub to the MAXSpline bore directly below the upper motor output.
Get:
Roller with Grip Wheels
1 - MAXHub - Structural
Get:
1 - NEO Vortex Brusless Motor
1 - SPARK Flex Motor Controller
Get:
1 - MAXTube - 2x1 - 1/8in Wall - MAX Pattern Cut to 24.5in
2 - Button Head Hex Drive Screw #10-32 x 1-1/4in
Get:
1 - Flanged Bearing for 1/2in Rounded Hex
Add a bearing to the MAXSpline Bore as shown to support the hex shaft.
Get:
1 - 1/2in Hex Shaft Spacer - 1/4in
1 - 1/2in Hex Shaft Spacer - 1/8in
Get:
1 - MAXHub - 1/2in Hex - Aluminum
Add a 1/2in Hex MAXHub to the MAXSpline bore directly below the upper motor output.
Get:
1 - Flanged Bearing for 1/2in Rounded Hex
Place a bearing four MAXSplines down from the upper motor on the same face of the MAXTube that the motor hangs from.
Get:
1 - Flanged Bearing for 1/2in Rounded Hex
1 - MAXSpline Spacer - 1/8in
Get:
1 - MAXHub - Structural
1 - Button Head Hex Drive Screw #10-32 x 1/2in
Get:
2 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth with MAX Hubs
2 - #10 Shaft End Screw V2 - 0.5in
Get:
1 - Aluminum Angle - 0.74in x 0.74in Cut to 17.5in
3 - Button Head Hex Drive Screw #10-32 x 2-1/2in
Get:
1 - Aluminum Angle - 0.74in x 0.74in Cut to 17.5in
3 - Button Head Hex Drive Screw #10-32 x 2-1/2in
Get:
1 - Aluminum Angle - 0.74in x 0.74in Cut to 25in
2 - Button Head Hex Drive Screw #10-32 x 3/8in
Get:
2 - MAXTube Endcap - 1x1 - 1/8in Wall
2 - Button Head Hex Drive Screw #10-32 x 3/8in
Get:
2 - 1in Bracket - 90deg - Sharp Interior
2 - Button Head Hex Drive Screw #10-32 x 3/8in
Get:
1 - MAXTube Endcap - 1x1 - 1/8in Wall
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 24in
Get:
1 - 1in Bracket - 90deg - Sharp Interior
2 - Button Head Hex Drive Screw #10-32 x 3/8in
Get:
1 - MAXTube Endcap - 1x1 - 1/8in Wall
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 24in
Get:
1 - 1in Bracket - 90deg - Sharp Interior
2 - Button Head Hex Drive Screw #10-32 x 3/8in
Get:
4 - Button Head Hex Drive Screw #10-32 x 1-1/2in
4 - #10-32 Low Profile Nylon Lock Nut
Get:
2 - MAXTube Endcap - 1x1 - 1/8in Wall
Insert one MAXTube endcap into either end of the top section of 1x1 MAXTube.
Get:
2 - 1in Bracket - 90deg - Sharp Interior
2 - Button Head Hex Drive Screw #10-32 x 3/8in
Get:
2 - 1in Bracket - 90deg - Sharp Interior
2 - Button Head Hex Drive Screw #10-32 x 3/8in
Get:
1 - 1/2in x 1/2in MAXTube Cut to 12.5in
2 - 3/8in Nut Strip - 3pos
Get:
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Add the 1/2 x 1/2 MAXTube to the structure from Step 49 on the same side that the upper 90deg brackets point. Secure with screws through the 14th hole from the top of the uprights using screws into the nut strips.
Get:
2 - 1in Bracket - 90deg - Sharp Interior
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 6in
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - 1in Bracket - 90deg - Sharp Interior
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
2 - 1in Bracket - 90deg - Sharp Interior
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 6in
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - 1in Bracket - 90deg - Sharp Interior
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - 1/2in x 1/2in MAXTube Cut to 12.5in
2 - 3/8in Nut Strip - 11pos
Get:
1 - Aluminum Angle - 0.74in x 0.74in Cut to 11in
6 - Button Head Hex Drive Screw #10-32 x 1/2in
Get:
2 - MAXTube Endcap - 1x1 - 1/8in Wall
2 - Button Head Hex Drive Screw #10-32 x 3/8in
Get:
2 - Aluminum Angle - 0.74in x 0.74in Cut to 8in
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 15in x 7.5in
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 15in x 7.5in
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 24.5in x 12.5in
1 - Aluminum Angle - 0.74in x 0.74in Cut to 11in
Get:
1 - Aluminum Angle - 0.74in x 0.74in Cut to 11in
4 - Button Head Hex Drive Screw #10-32 x 5/8in
Get:
2 - Button Head Hex Drive Screw #10-32 x 1/2in
Use the 6th row down from the angle aluminum last added to attach the polycarbonate sheet to the structure from Step 63 using two screws.
Get:
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Create the launcher hood's curve by attaching the MAXTube Endcaps to the MAXTube uprights in the main structure. Use the 5th hole down from the bracket for this step. Note: This step may require a significant amount of force to hold the polycarbonate sheet in place. We recommend that one person presses on the polycarb while another places the screws.
Get:
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Attach the MAXTube Endcaps from the lower support to the uprights in the main structure. Use the 3rd complete hole up from the bracket for this step.
Get:
4 - Button Head Hex Drive Screw #10-32 x 1/2in
4 - #10-32 Low Profile Nylon Lock Nut
Get:
4 - Button Head Hex Drive Screw #10-32 x 1/2in
4 - #10-32 Low Profile Nylon Lock Nut
Get:
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock Nut
Get:
4 - 1in Basic Corner Bracket
4 - Button Head Hex Drive Screw #10-32 x 2-1/4in
Get:
2 - MAXTube Endcap - 1x1 - 1/16in Wall
2 - 1in Basic Corner Bracket
Get:
2 - 1in Basic Corner Bracket
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
1/8 in
Wrench - Combination, or Socket
3/8 in
Saw to cut Polycarbonate Sheet and MAXTube if needed
Quantity of listed parts needed coming soon!
REV-11-1850
Power Distribution Hub (PDH)
REV-21-2295-PK2
1in Bracket - 90deg - Sharp Interior
REV-21-3293-PK2
1in Basic Corner Bracket
REV-21-3207
0.74 x 0.74 Angle - 47in
REV-21-3410
Polycarbonate Sheet - 3mm - 1/2in Grid Pattern - 47in x 23in
REV-21-3540
MAXTube - 1x1 - 1/16in Wall - Grid Pattern - 47in
Get:
1 - Button Head Hex Drive Screw #10-32 x 3/8in
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock
Secure the polycarbonate with two additional screws and locknuts as shown.
1/8 in
Wrench - Combination, or Socket
3/8 in
Saw to cut Polycarbonate Sheet and MAXTube if needed
Quantity of listed parts needed coming soon!
REV-21-2295-PK2
1in Bracket - 90deg - Sharp Interior
REV-21-3293-PK2
1in Basic Corner Bracket
REV-21-3207
0.74 x 0.74 Angle - 47in
REV-21-3410
Polycarbonate Sheet - 3mm - 1/2in Grid Pattern - 47in x 23in
REV-21-3540
MAXTube - 1x1 - 1/16in Wall - Grid Pattern - 47in
REV-21-3552
MAXTube - 2x1 - 1/16in Wall - 47in
Get:
1 - Button Head Hex Drive Screw #10-32 x 3/8in
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock
Secure the polycarbonate with two additional screws and locknuts as shown.
1/8 in
Wrench - Combination, or Socket
3/8 in
Saw to cut Polycarbonate Sheet and MAXTube if needed
Quantity of listed parts needed coming soon!
REV-21-1916-PK4
1/2in Rounded Hex Bearing - Flanged - 1.125in OD
REV-21-2805-PK25
0.5in - #10-32 Shaft End Screw V2
REV-21-3738-PK25
1.25in - #10-32 Shaft End Screw V2
REV-21-2810
1/2in Rounded Hex Shaft - 1.5in
REV-21-2003-PK10
1/2in Hex Shaft Spacer - 1/16in
REV-21-2004-PK10
1/2in Hex Shaft Spacer - 1/8in
Get:
4 - Button Head Hex Drive Screw #10-32 x 1-1/4in
Secure the Conveyor and Intake Assembly onto the drivetrain with four screws into the MAXTube end caps.
Get:
1 - Launcher Assembly
Place the Launcher Assembly onto the Drivetrain. Align the launcher so the brackets rest as shown. The polycarbonate should rest onto the 1/2in hex at the end of the conveyor. If the polycarbonate does not reach the 1/2in hex or is touching the belts you will need to adjust the polycarbonate up or down.
Secure the polycarbonate to the 1/2in hex with zip ties.
Get:
3 - Button Head Hex Drive Screw #10-32 x 2-1/2in
3 - #10-32 Low Profile Nylon Lock
Attach the launcher to the drivetrain with three screws and locknuts as shown.
Get:
3 - Button Head Hex Drive Screw #10-32 x 2-1/2in
3 - #10-32 Low Profile Nylon Lock
Attach the launcher to the drivetrain with three screws and locknuts as shown. Please Note: If you removed the belly polycarbonate in the last step, reattach it after this step.
Get:
3 - Button Head Hex Drive Screw #10-32 x 2-1/2in
3 - #10-32 Low Profile Nylon Lock
Attach the launcher to the drivetrain with three screws and locknuts as shown. Please Note: One #10-32 Low Profile Nylon Lock is not visualized in this image but should be used.
Get:
3 - Button Head Hex Drive Screw #10-32 x 2-1/2in
3 - #10-32 Low Profile Nylon Lock
Attach the launcher to the drivetrain with three screws and locknuts as shown. Please Note: One #10-32 Low Profile Nylon Lock is not visualized in this image but should be used.
Get:
1 - Conveyor Motor Assembly
2 - Button Head Hex Drive Screw #10-32 x 1-1/4in
Loop the 56 tooth belt that has been hanging around the the pulley of the Conveyor Motor Assembly. Attach it to the drivetrain with two screws into the endcaps.
Get:
1 - Right Wall Assembly
3 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - Button Head Hex Drive Screw #10-32 x 1-1/2in
1 - #10-32 Low Profile Nylon Lock
Get:
1 - Button Head Hex Drive Screw #10-32 x 1-1/2in
1 - #10-32 Low Profile Nylon Lock
Get:
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock
Get:
2 - Button Head Hex Drive Screw #10-32 x 3/8in
Secure the polycarbonate to the right wall with two 3/8in screws into the MAXTube endcaps.
Get:
3 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock
Attach the right wall to the horizontal facing 90 deg bracket on the rear of the launcher assembly with two screws and locknuts as well as a screw through the MAXTube endcap.
Get:
3 - Button Head Hex Drive Screw #10-32 x 1-1/2in
3 - #10-32 Low Profile Nylon Lock
Attach the left wall to the T bracket on the conveyor assembly with three screws and locknuts.
Get:
1 - Button Head Hex Drive Screw #10-32 x 1-1/2in
1 - #10-32 Low Profile Nylon Lock
Get:
1 - Button Head Hex Drive Screw #10-32 x 1-1/2in
1 - #10-32 Low Profile Nylon Lock
Get:
1 - Button Head Hex Drive Screw #10-32 x 1-1/2in
1 - #10-32 Low Profile Nylon Lock
Get:
2 - Button Head Hex Drive Screw #10-32 x 3/8in
Secure the polycarbonate to the left wall with two 3/8in screws into the MAXTube endcaps.
Get:
3 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock
Attach the left wall to the horizontal facing 90 deg bracket on the rear of the launcher assembly with two screws and locknuts as well as a screw through the MAXTube endcap.
Get:
2 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 12in x 5in
Zip tie the two polycarbonate sheets to the walls and the drivetrain to act as a base to the hopper and a funnel to the conveyor.
Get:
2 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 13in x 11in
Zip tie the two polycarbonate sheets to the walls and the launcher to act as a walls to the hopper and a funnel to the conveyor.
Get:
1 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 17in x 8in
Zip tie the polycarbonate sheet to the intake to act as a wall to the hopper.
Get:
2 - RT25 Pulley, 24t, MAX Bore, Plastic, Flange Slice
Align the notch of the pulley slices with their other half and fit them together.
Note: The pulley slices will only slot together in one orientation. If they do not fit, try rotating one of the halves slightly.
Get:
6 - M3 Thread Forming Screw - 12mm Long From Kit
Secure the two pulley halves together with 6 screws.
Repeat to assemble a total of 16 24T single pulleys.
Get:
2 - MAXHub - 1/2in Hex - Aluminum
2 - Socket Head Screw #10-32 x 3/8in
Slot one MAXHub into each side of the MAXSpline bore of the pulley. Then, secure with two screws.
Repeat to assemble a total of three 24T single pulleys with MAXHub inserts.
Get:
2 - RT25 Pulley, 24t, MAX Bore, Plastic, Flange Slice
RT25 Pulley, 24t, MAX Bore, Plastic, Middle Slice
Align the notches on each pulley slice with eachother and fit them together. The two flanged slices will be on the outside.
Note: The pulley slices will only slot together in one orientation. If they do not fit, try rotating the halves slightly one at a time.
Get:
6 - M3 Thread Forming Screw - 12mm Long From Kit
Secure the pulley slices together with 6 screws.
Get:
1 - MAXSpline Shaft - Cut to 10.6875in
1 - MAXSpline Shaft Collar - 2-Piece - Aluminum
Secure a MAXSpline Shaft Collar on the left edge of the MAXSpline Shaft.
Get:
1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth
1 - MAXSpline Spacer - 1/8in
1 - MAXSpline Spacer - 1/4in
1 - MAXSpline Spacer - 1/2in
Slide the following on from right to left: 24T single pulley, 1/8in MAXSpline Spacer, 1/4in MAXSpline Spacer, 1/2in MAXSpline Spacer.
Get:
1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth
1 - MAXSpline Spacer - 1/4in
1 - MAXSpline Spacer - 1/2in
Slide the following on from right to left: 24T single pulley, 1/4in MAXSpline Spacer, 1/2in MAXSpline Spacer.
Get:
1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth
1 - MAXSpline Spacer - 1/4in
1 - MAXSpline Spacer - 1/2in
Slide the following on from right to left: 24T single pulley, 1/4in MAXSpline Spacer, 1/2in MAXSpline Spacer.
Get:
1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth
1 - MAXSpline Spacer - 1/4in
1 - MAXSpline Spacer - 1/2in
Slide the following on from right to left: 24T single pulley, 1/4in MAXSpline Spacer, 1/2in MAXSpline Spacer.
Get:
1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth
1 - MAXSpline Spacer - 1/4in
1 - MAXSpline Spacer - 1/2in
Slide the following on from right to left: 24T single pulley, 1/4in MAXSpline Spacer, 1/2in MAXSpline Spacer.
Get:
1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth
Slide a 24T single pulley on to the MAXSpline shaft from right to left, then set it aside.
Get:
1 - NEO Vortex Brusless Motor
1 - SPARK Flex Motor Controller
1 - 3:1 MAXPlanetary (3:1)
1 - 1/2in Rounded Hex Shaft, Cut to 2.5in, Tapped
Assemble a 3:1 MAXPlanetary Gearbox with a retained 1/2in Hex Shaft using the instructions.
Get:
1 - MAXTube - 2x1 - MAX Pattern - 1-Pos (3in)
1 - MAXTube Endcap - 2x1 - 1/8in Wall
Insert the MAXTube Endcap into one end of the MAXTube. Ensure that the holes of the endcap are aligned with the holes of your MAXTube.
Get:
3 - Button Head Hex Drive Screw #10-32 x 3/8in
Secure the MAXTube Endcap to the MAXTube with two evenly spaced screws on the left, 2in side of the assembly. Then, add one more screw in the top hole of the right side.
Get:
1 - Button Head Hex Drive Screw #10-32 x 3/8in
1 - Button Head Hex Drive Screw #10-32 x 2-1/2in
1 - #10-32 Low Profile Nylon Lock Nut
2 - 1in Joining Bracket
Align the 1in Joining Brackets with the 1in face of the MAXTube such that the excess bracket hangs over the side with one screw installed into the MAXTube Endcap. Then, secure the bracket with shorter screws into the MAXTube Endcap, and one longer screw with a nylon lock nut at the opposite end.
Get:
1 - Flanged Bearing for 1/2in Rounded Hex
Insert one bearing into the MAXSpline Bore of the MAXTube on the side without bracket overhang.
Get:
4 - Button Head Hex Drive Screw #10-32 x 1/2in
MAXPlanetary Gearbox from Step 1
Attach the MAXPlanetary Gearbox assembly to the 1in Joining Brackets with 4 screws. Ensure that the 1/2 Hex Shaft output is properly aligned with the bearing.
Get:
1 - Single RT25 Plastic Pulley - MAXSpline - 24 Tooth with MAX Hubs
1 - 1/2in Hex Shaft Spacer - 1/4in
1 - #10 Shaft End Screw V2 - 0.5in
Slide the 24T single pulley onto the MAXPlanetary Gearbox's output, followed by one 1/4in spacer. Secure with a shaft end screw.
Get:
1 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern
26.5in x 10.5in
Cut the polycarbonate sheet to size if it has not already.
Get:
2 - MAXTube - 2x1 - 1/8in Wall Cut to 19in
8 - Button Head Hex Drive Screw #10-32 x 2-1/2in
8 - #10-32 Low Profile Nylon Lock Nut
Attach the polycarb panel to the 1in face of two pieces of MAXTube. The panel will be centered, and about 8 holes in from the end on each side. Please Note: If you are building a MAXSwerve Drivetrain there is a small variation to this step. Please see for details.
Get:
2 - MAXTube - 1/2 x 1/2 Cut to 25in
8 - 3/8in Nut Strip - 3pos
Insert 4 nut strips into each section of 1/2 x 1/2 MAXTube. Place them at the following locations:
Counting from the left
Aligned with the 12th & 14th holes
Aligned with the 1st and 3rd holes
Do this twice
Get:
16 - Button Head Hex Drive Screw #10-32 x 1/2in
Attach the 1/2 x 1/2 MAXTube to the polycarbonate panel with screws into the nut strips.
Get:
2 - MAXTube - 2x1 - 1/8in Wall Cut to 19in
4 - MAXTube Internal Support - 2x1 - 1/8in Wall
Slide one MAXTube Internal Spacer into each end of the 2x1 section of MAXTube. The internal support should be aligned with the 7th hole from each side.
Do this twice. Please Note: If you are building a MAXSwerve Drivetrain there is a small variation to this step. Please see for details.
Get:
4 - EasySwerve Module
8 - Button Head Hex Drive Screw #10-32 x 2-3/4in
8 - #10-32 Low Profile Nylon Lock Nut
Attach a pre-assembled EasySwerve Module to the both ends of the MAXTube from the previous step using screws and nuts. Do this twice
Get:
8 - Button Head Hex Drive Screw #10-32 x 2-1/4in
8 - #10-32 Low Profile Nylon Lock Nut
Attach the Polycarbonate panel and 1/2 x 1/2 frame to the drivetrain using 4 screws and nuts on each side.
Get:
1 - MAXTube - 2x1 - MAX Pattern Cut to 25in
1 - MAXTube Endcap - 2x1 - 1/8in Wall
Insert the MAXTube Endcap into one end of the 25in section of MAXTube.
Get:
4 - Button Head Hex Drive Screw #10-32 x 3/8in
Secure the MAXTube Endcap with 4 screws as shown.
Get:
1 - MAXTube Endcap - 2x1 - 1/8in Wall
4 - Button Head Hex Drive Screw #10-32 x 3/8in
Repeat the above steps for the opposite end of the MAXTube. Both ends should have an endcap installed by the end of this step.
Get:
2 - MAXHub - 1/2in Hex - Aluminum
Insert a MAXHub into the first MAXSpline bore from the left and another into the third MAXSpline bore from the right.
Get:
2 - MAXHub - Structural
Insert 2 structrual MAXHubs on the opposite side of the 1/2in Hex MAXHubs. When this step is done, the right face will have two 1/2in Hex MAXHubs showing and the left face will have Structural MAXHubs.
Note: This step recently changed!
6. Get:
1 - 1in Bracket - 90deg - Sharp Interior
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock Nut
Secure a 90deg bracket to the MAXTube as shown, ensuring that the other leg of the bracket points toward the longer side of the tube. The screws will be inserted so that the nuts are on the same side as the bracket.
Note: Step 6.5 includes additional 180deg brackets not included in the BOM. It was replaced by the current step 6 on 2/6/26
6.5. Get:
1 - 1in Bracket - 180deg
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock Nut
Secure a 180deg bracket next to the MAXHub as shown. The bracket should overlap with the structural MAXHub, and the screws will be inserted so that the nuts are on the same side as the bracket.
Get:
1 - NEO Vortex Brushless Motor
1 - SPARK Flex Motor Controller
1 - MAXTube - 2x1 - 1/8in Wall - MAX Pattern Cut to 13in
2 - Button Head Hex Drive Screw #10-32 x 1-1/4in
Dock the NEO Vortex to the SPARK Flex. Then mount the motor to the top of the MAXTube.
Get:
5 - Flanged Bearing for 1/2in Rounded Hex
Insert 5 bearings into the MAXTube as follows:
1 - Opposite the motor at the top of the MAXtube
2 - On either side of the 3rd MAXSpline Bore from the bottom of the MAXTube
2- On either side of the MAXSpline Bore closest to the bottom of the MAXTube.
Get:
3 - 1/2in Rounded Hex Shaft Cut to 17.875
3 - #10 Shaft End Screw V2 - 0.5in
Pass each hex shaft through the bearings and secure with shaft end screws on the side opposite the motor.
Get:
14 - 2in Compliant Wheel - 1/2in Hex Bore - Soft
4 - RT25 Pulley - 1/2in Hex - 16T - Single
1 - RT25 Belt - 1/2in Width - 64 Tooth
1 - RT25 Belt - 1/2in Width - 48 Tooth
On the top hex shaft, add one 16T pulley with the 64T belt.
Then, slide two Compliant wheels onto the middle hex shaft. After the 2nd compliant wheel, put one 16T pulley on the middle hex shaft, and thread the belt around it. Add 5 more compliant wheels to this shaft and finish the row with one 16T Pulley with 48T belt. For the bottom shaft, slide on all 7 compliant and then one 16T pulley. Thread the belt from the middle pulley around this one as well. Adjust the compliant wheels as needed so that they are equally spaced, similar to the image. Note: If you have trouble with the compliant wheels sliding while using the intake, you can add spacers or tape to help keep them in place.
Get:
1 - MAXTube - 2x1 - 1/8in Wall - MAX Pattern Cut to 13in
5 - Flanged Bearing for 1/2in Rounded
Place 5 bearings into the MAXTube as shown. The placement will be the same as the previous side's.
Get:
3 - #10 Shaft End Screw V2 - 0.5in
Add the 2nd piece of MAXTube with bearings to the compliant wheel assembly. Secure the hex shafts with shaft end screws.
Get:
1 - 1/2in x 1/2in MAXTube Cut to 7.5
1 - 1in Bracket - 120deg
2 - Button Head Hex Drive Screw #10-32 x 3/4in
2 - #10-32 Low Profile Nylon Lock Nut
Attach a 120deg bracket to the end of a 1/2 x 1/2 MAXTube section on the right side using two screws and nuts as shown. The corner hole of the bracket will align with the hole closest to the top of the MAXTube. Set aside.
Get:
1 - MAXSpline Shaft Cut to 10.6875in
6 - Grip Wheel - 4in - MAXSpline - Hard
Center 6 Grip wheels, flush with eachother, on the MAXSpline shaft. Note: Marking the center of the MAXSpline shaft can make centering the wheels easier.
Get:
2 - MAXSpline Spacer - 1/4in
Place one MAXSpline spacer on either end of the flywheel assembly.
Get:
2 - 20DP Gear - MAXSpline - 34T
Place one 34T 20DP gear on either end of the flywheel assembly next to the spacers.
Get:
2 - MAXSpline Shaft Collar - 2 Piece - Narrow - Aluminum
Secure the flywheel components onto the MAXSpline Shaft with one MAXSpline Shaft Collar on each end of the shaft.
Get:
2 - 1/2in Rounded Hex Bearing - Flanged - 1in OD
Insert one bearing into each end of the MAXSpline Shaft.
Get:
1 - 1/2in Rounded Hex Shaft Cut to 12.75in
Slide the Hex Shaft through the bearings and the MAXSpline Shaft. Set the flywheel assembly aside.
Get:
1 - MAXSpline Shaft Cut to 10.6875in
7 - Flap Wheel - 6in - MAXSpline - 6F - Medium
6 - MAXSpline Spacer - 1/2in
Center 7 Flap Wheels, each separated by one spacer, on the MAXSpline shaft. Note: Marking the center of the MAXSpline shaft can make centering the wheels easier.
Get:
1 - MAXTube - 2x1 - 1/16in Wall
1 - MAXTube Endcap - 2x1 - 1/16in Wall
Insert a MAXTube endcap into the end of the MAXTube as shown.
Get:
1 - 1in Basic Corner Bracket
2 - Button Head Hex Drive Screw #10-32 x 2-1/2in
2 - #10-32 Low Profile Nylon Lock
On the opposite end of the MAXTube from the previous step secure a corner bracket with two screws and locknuts. The screws should be through the 9th and 11th holes from the end shown.
Get:
1 - MAXTube - 2x1 - 1/8in Wall - MAX Pattern Cut to 17in
2 - Button Head Hex Drive Screw #10-32 x 2-1/2in
2 - #10-32 Low Profile Nylon Lock
Attach the MAX Pattern MAXTube to the bracket from the previous step with two screws and locknuts. Set aside.
Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 23in
1 - MAXTube Endcap - 1x1 - 1/16in Wall
Insert a MAXTube endcap into a section of 1 x 1 MAXTube.
Get:
1 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 17.5in x 23in
1 - Aluminum Angle - 0.74in x 0.74in Cut to 4in
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock
Attach the MAXTube from the previous step and a section of aluminum angle to the polycarbonate sheet with two screws and locknuts.
Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 16in
1 - MAXTube Endcap - 1x1 - 1/16in Wall
Insert a MAXTube endcap into a section of 1 x 1 MAXTube.
Get:
1 - 1in Bracket - 90deg - Sharp Interior
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock
Attach the MAXTube from the previous step to the polycarbonate sheet with a screw and locknut as well as a 90 deg bracket a screw and locknut.
Get:
1 - MAXTube - 2x1 - 1/16in Wall
1 - MAXTube Endcap - 2x1 - 1/16in Wall
Insert a MAXTube endcap into the end of the MAXTube as shown.
Get:
1 - 1in Basic Corner Bracket
2 - Button Head Hex Drive Screw #10-32 x 2-1/2in
2 - #10-32 Low Profile Nylon Lock
On the opposite end of the MAXTube from the previous step secure a corner bracket with two screws and locknuts. The screws should be through the 9th and 11th holes from the end shown.
Get:
1 - MAXTube - 2x1 - 1/8in Wall - MAX Pattern Cut to 17in
2 - Button Head Hex Drive Screw #10-32 x 2-1/2in
2 - #10-32 Low Profile Nylon Lock
Attach the MAX Pattern MAXTube to the bracket from the previous step with two screws and locknuts. Set aside.
Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 23in
1 - MAXTube Endcap - 1x1 - 1/16in Wall
Insert a MAXTube endcap into a section of 1 x 1 MAXTube.
Get:
1 - Polycarbonate Sheet - 3mm - 1/2in Grid Pattern Cut to 17.5in x 23in
1 - Aluminum Angle - 0.74in x 0.74in Cut to 4in
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock
Attach the MAXTube from the previous step and a section of aluminum angle to the polycarbonate sheet with two screws and locknuts.
Get:
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 16in
1 - MAXTube Endcap - 1x1 - 1/16in Wall
Insert a MAXTube endcap into a section of 1 x 1 MAXTube.
Get:
1 - 1in Bracket - 90deg - Sharp Interior
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock
Attach the MAXTube from the previous step to the polycarbonate sheet with a screw and locknut as well as a 90 deg bracket a screw and locknut.
Get:
1 - Conveyor Assembly
4 - Flanged Bearing for 1/2in Rounded Hex
Insert 4 bearings into the MAXTube as shown.
Get:
4 - Flanged Bearing for 1/2in Rounded Hex
Insert 4 bearings into the MAXTube as shown.
Get:
2 - #10 Shaft End Screw V2 - 0.5in
2 - 1/2in Rounded Hex Shaft Cut to 1.5in tapped
1 - 1/2in Hex Shaft Spacer - 1/4in
1 - 1/2in Hex Shaft Spacer - 1/8in
2 - 1/2in Hex Shaft Spacer - 1/16in
Please note: A belt on the Conveyor assembly has been hidden in this photo for visual clarity and has NOT been removed. This step can and should be done through the loop of the belt.
Insert the mounting points for the Intake into the Conveyor Assembly as follows:
In the bearings in the bore 4th from the end as shown, insert a 1/2in hex shaft. Slide a 1/4in spacer onto the right side and a shaft end screw. On the opposite side slide on a 1/8in spacer.
In the bearings in the bore 2nd from the end as shown, insert a 1/2in hex shaft. Slide a 1/4in spacer and a 1/16in spacer onto the right side and a shaft end screw. On the opposite side slide on a 1/16in spacer.
Get:
2 - #10 Shaft End Screw V2 - 0.5in
2 - 1/2in Rounded Hex Shaft Cut to 1.5in tapped
1 - 1/2in Hex Shaft Spacer - 1/4in
1 - 1/2in Hex Shaft Spacer - 1/8in
2 - 1/2in Hex Shaft Spacer - 1/16in
Please note: A belt on the Conveyor assembly has been hidden in this photo for visual clarity and has NOT been removed. This step can and should be done through the loop of the belt.
Insert the mounting points for the Intake into the Conveyor Assembly as follows:
In the bearings in the bore 4th from the end as shown, insert a 1/2in hex shaft. Slide a 1/4in spacer onto the left side and a shaft end screw. On the opposite side slide on a 1/8in spacer.
In the bearings in the bore 2nd from the end as shown, insert a 1/2in hex shaft. Slide a 1/4in spacer and a 1/16in spacer onto the left side and a shaft end screw. On the opposite side slide on a 1/16in spacer.
Get:
1 - Intake Assembly
4 - #10 Shaft End Screw V2 - 1.25in
Slide the Intake Assembly onto the Conveyor Assembly. Secure it to the mounting points from the previous steps with 4 shaft end screws.
Get:
1 - Drivetrain Assembly
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock
Slide the Conveyor and Intake Assembly onto the drivetrain. Secure it with two screws and locknuts.
Get:
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock
Secure the Conveyor and Intake Assembly onto the drivetrain with two screws and locknuts.







Get:
2 - 1/2in Rounded Hex Shaft Cut to 11in and Tapped with 10-32 threads
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
Get:
1 - 1/2in x 1/2in MAXTube Cut to 7.5
1 - 1in Bracket - 120deg
Get:
2 - MAXSpline Shaft Collar - 2-Piece - Aluminum
Secure the components with one MAXSpline Shaft Collar on each end of the shaft.
Get:
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock
Attach the assembly from the previous step to the MAXTube with the MAX Pattern from Step 3 with two screws and locknuts.
Get:
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock
Attach the assembly from the previous step to the MAXTube with the MAX Pattern from Step 3 with two screws and locknuts.
Get:
4 - Button Head Hex Drive Screw #10-32 x 1-1/4in
Secure the Conveyor and Intake Assembly onto the drivetrain with four screws into the MAXTube end caps.
Aligned with the 12th & 14th holes
Aligned with the 1st and 3rd holes
Counting from the end with out a bracket, the shafts will be placed between the 4th and 5th the 6th and 7th MAXSpline bores. Set this assembly aside.
1 - MAXSpline Spacer - 1/4in
Add the two spacers to one Conveyor Shaft Assembly
1 - MAXSpline Spacer - 1/4in
1 - MAXSpline Spacer - 1/2in
Add the three spacers to one Conveyor Shaft Assembly
4 - 4 - Button Head Hex Drive Screw #10-32 x 3/8in
Insert the MAXTube Endcap into one end of the 25in section of MAXTube. Secure the MAXTube Endcap with 4 screws as shown.
Secure a 90deg bracket to the MAXTube as shown, ensuring that the other leg of the bracket points toward the longer side of the tube. The screws will be inserted so that the nuts are on the same side as the bracket.
2 - #10-32 Low Profile Nylon Lock Nut
Secure a 180deg bracket next to the MAXHub as shown. The bracket should overlap with the structural MAXHub, and the screws will be inserted so that the nuts are on the same side as the bracket.
Attach the 13in Hex Shaft in the farthest position from the corner possible on the 90deg brackets above the conveyor.
Attach a MAXTube Endcap to the right side of the conveyor assembly between the 5th and 6th MAXSpline bores using the screws.
Attach one External 3-4-5 - Steep Bracket to either side of the MAXTube Endcap that was just installed. Ensure that the bracket angles up towards the same side as the 180deg brackets. Place a spacer between the Endcap and the bracket before securing with screws.
2 - #10-32 Low Profile Nylon Lock Nut
Connect the 6.5in section of 1x1 MAXTube to the External 3-4-5 - Steep brackets using screws and lock nuts. The last hole in the MAXTube should align with the hole before the corner of the bracket.
2 - #10-32 Low Profile Nylon Lock Nut
Connect 2 Internal 3-4-5 - Steep brackets to the end of the 1x1 MAXTube. Use the 1st and 3rd holes from the edge to connect to the bracket's leg.
2 - #10-32 Low Profile Nylon Lock Nut
Attach a 6in section of 1x1 MAXTube to the other leg of the Internal 3-4-5 - Steep bracket using screws and lock nuts. The end of the MAXTube should be nearly flush with the top of the bracket as shown.
2 - #10-32 Low Profile Nylon Lock Nut
Mount two 180deg brackets, opposite each other, to the lower edge of the MAXTube as shown with screws and lock nuts.
Attach a MAXTube Endcap to the left side of the conveyor assembly between the 5th and 6th MAXSpline bores using screws.
4 - #10 Spacer, 0.125in Long
Attach one External 3-4-5 - Steep Bracket to either side of the MAXTube Endcap that was just installed. Ensure that the bracket angles up towards the same side as the 180deg brackets. Place a spacer between the Endcap and the bracket before securing with screws.
2 - #10-32 Low Profile Nylon Lock Nut
Connect the 6.5in section of 1x1 MAXTube to the External 3-4-5 - Steep brackets using screws and lock nuts. The last hole in the MAXTube should align with the hole before the corner of the bracket.
2 - #10-32 Low Profile Nylon Lock Nut
Connect 2 Internal 3-4-5 - Steep brackets to the end of the 1x1 MAXTube. Use the 1st and 3rd holes from the edge to connect to the bracket's leg.
2 - #10-32 Low Profile Nylon Lock Nut
Attach a 6in section of 1x1 MAXTube to the other leg of the Internal 3-4-5 - Steep bracket using screws and lock nuts. The end of the MAXTube should be nearly flush with the top of the bracket as shown.
2 - #10-32 Low Profile Nylon Lock Nut
Mount two 180deg brackets, opposite each other, to the lower edge of the MAXTube as shown with screws and lock nuts.
2 - #10-32 Low Profile Nylon Lock Nut
Attach a 120deg bracket to the end of a 1/2 x 1/2 MAXTube section on the left side using two screws and nuts as shown. The corner hole of the bracket will align with the hole closest to the top of the MAXTube. Note: this piece should be a mirror of the assembly from Step 7. Set aside.
1 - #10-32 Low Profile Nylon Lock Nut
Add the MAXTube and bracket assembly from Step 7 to the intake as shown. Use one screw, a spacer between the bracket and the 2x1 MAXTube, and a locknut.
1 - #10-32 Low Profile Nylon Lock Nut
Add the MAXTube and bracket assembly from Step 8 to the intake as shown. Use one screw, a spacer between the bracket and the 2x1 MAXTube, and a locknut.
16 - Button Head Hex Drive Screw #10-32 x 3/8in
Insert a MAXTube Endcap into the MAX Pattern 1-Pos MAXTube. Secure the endcap from every available hole using 8 screws. Make two of these.
3 - #10-32 Low Profile Nylon Lock Nut
Place a 90deg bracket on both sides of the 1 x 1 MAXTube and secure with 3 screws and nuts making sure that the screws pass through the MAXTube internal supports.
1 - 1/2in Hex Shaft Spacer - 1/16in
1 - #10 Shaft End Screw V2 - 1.25in
2 - Flanged Bearing for 1/2in Rounded Hex
Connect the assembly from Step 18 to the Intake (from Step 13). Place a bearing into both sides of the MAXSpline bore as shown. Slide the 1/2in hex through the bearings with enough to slide a 1/16in spacer onto the right side as shown. Secure the assembly to the 1/2in hex shaft with a 1.25in shaft end screw through the 1in MAXTube and a 0.5in shaft end screw into the opposite side.
3 - #10-32 Low Profile Nylon Lock Nut
Place a 90deg bracket on both sides of the 1 x 1 MAXTube and secure with 3 screws and nuts making sure that the screws pass through the MAXTube internal supports.
1 - 1/2in Hex Shaft Spacer - 1/16in
1 - #10 Shaft End Screw V2 - 1.25in
2 - 2 - Flanged Bearing for 1/2in Rounded Hex
Connect the assembly from Step 24 to the Intake (from Step 13). Place a bearing into both sides of the MAXSpline bore as shown. Slide the 1/2in hex through the bearings with enough to slide a 1/16in spacer onto the left side as shown. Secure the assembly to the 1/2in hex shaft with a 1.25in shaft end screw through the 1in MAXTube and a 0.5in shaft end screw into the opposite side.
4 - #10-32 Low Profile Nylon Lock Nut
Place a lap joint bracket onto the 1 x 1 MAXTube and secure with 4 screws and nuts.
1 - 1/2in Hex Shaft Spacer - 1/8in
1 - #10 Shaft End Screw V2 - 1.25in
Connect the assembly from Step 29 to the Intake (from Step 13). Slide the 1/2in hex through the bearings with enough to slide a 1/8in spacer onto the right side as shown. Secure the assembly to the 1/2in hex shaft with a 1.25in shaft end screw through the 1in MAXTube and a 0.5in shaft end screw into the opposite side.
4 - Button Head Hex Drive Screw #10-32 x 1-1/2in
4 - #10-32 Low Profile Nylon Lock Nut
Place a lap joint bracket onto the 1 x 1 MAXTube and secure with 4 screws and nuts.
1 - #10 Shaft End Screw V2 - 1.25in
Connect the assembly from Step 35 to the Intake (from Step 13). Slide the 1/2in hex through the bearings with enough to slide a 1/8in spacer onto the left side as shown. Secure the assembly to the 1/2in hex shaft with a 1.25in shaft end screw through the 1in MAXTube and a 0.5in shaft end screw into the opposite side.
2 - MAXSpline Spacer - 1/2in
Working from the inside out, add one 1/8in spacer, 1/4in spacer, and 1/2in spacer to each side of the flap wheel assembly. Set this aside.
6 - MAXSpline Spacer - 1/2in
Center 7 Compliant Wheels, each separated by one spacer, on the MAXSpline shaft. Note: Marking the center of the MAXSpline shaft can make centering the wheels easier.
1 - Button Head Hex Drive Screw #10-32 x 1/2in
Secure the hex shaft in the MAXPlanetary Socket output with a screw.
1 - 1/2in Rounded Hex Shaft Cut to 4.9375in and tapped with 10-32 threads
1 - #10 Shaft End Screw V2 - 0.5in
Dock the NEO Vortex to the SPARK Flex. Then install the hex shaft with a shaft end screw.
1 - 46T - 1/2in Hex - 20DP Gear
1 - #10 Shaft End Screw V2 - 0.5in
Add both spacers and one 46T gear to the hex shaft. Then retain these components with a shaft end screw.
1 - Button Head Hex Drive Screw #10-32 x 1/2in
Add a Structural MAXHub to the opposite side of the 1/2in Hex one that was just installed. Then, mount the flywheel assembly from Step 6 to the MAXTube through the MAXHubs. Take care to align the gear teeth during this step. Secure the 1/2in Hex shaft to the MAXTube with a screw through the Structural MAXHub once the gears have properly meshed.
1 - 1/2in Rounded Hex Shaft Cut to 4.9375in
1 - #10 Shaft End Screw V2 - 0.5in
Dock the NEO Vortex to the SPARK Flex. Then install the hex shaft with a shaft end screw.
1 - 46T - 1/2in Hex - 20DP Gear
1 - #10 Shaft End Screw V2 - 0.5in
Add both spacers and one 46T gear to the hex shaft. Then retain these components with a shaft end screw.
1 - MAXSpline Spacer - 1/4in
1 - MAXSpline Spacer - 1/2in
Add a bearing and then three spacers to the compliant wheel roller
1 - RT25 Belt - 1/2in Width - 72 Tooth
On the outside of the Launcher's MAXTube frame, place two pulleys and a belt so that the flap wheel roller and compliant wheel roller are connected. Check that the belt is seated properly in the teeth of the pulley and then secure with two shaft end screws.
3 - #10-32 Low Profile Nylon Lock Nut
With the Launcher's frame oriented with the MAXPlanetary Gearbox on the left side, attach the aluminum angle to the 1in face of the left MAXTube. Use 3 screws and nuts to secure the piece as shown.
3 - #10-32 Low Profile Nylon Lock Nut
With the Launcher's frame in the same position as Step 37, attach the aluminum angle to the 1in face of the right MAXTube. Use 3 screws and nuts to secure the piece as shown.
2 - #10-32 Low Profile Nylon Lock Nut
Rotate the Launcher's frame so that the MAXPlanetary gearbox is now on the right side of the assembly. Attach the Aluminum Angle across the top of the two MAXTube sections as shown with screws and nuts.
1 - Button Head Hex Drive Screw #10-32 x 1-1/2in
1 - #10-32 Low Profile Nylon Lock Nut
Add a 90deg bracket to the same end of the MAXTube. Secure with the longer screw in the 3rd hole from the edge of the tube and a nut, as shown. Then use the shorter screws to secure the endcap to the tube and bracket.
1 - Button Head Hex Drive Screw #10-32 x 1-1/2in
1 - #10-32 Low Profile Nylon Lock Nut
Add a 90deg bracket to the same end of the MAXTube. Secure with the longer screw in the 3rd hole from the edge of the tube and a nut, as shown. Then use the shorter screws to secure the endcap to the tube and bracket. Note: this piece should be a mirror of the one assembled in Step 43.
1 - MAXTube - 1x1 - 1/16in Wall - Grid Pattern Cut to 25in
Connect the 90deg bracket and tube sections from Steps 43/45 to the new section of MAXTube using 4 screws and nuts as shown.
2 - Button Head Hex Drive Screw #10-32 x 1-1/2in
2 - #10-32 Low Profile Nylon Lock Nut
Attach two 90deg brackets to the top section of MAXTube as shown. Use the longer screws and nuts where there is no endcap to secure the part to.
2 - #10-32 Low Profile Nylon Lock Nut
Rotate the structure so that the 1/2 x 1/2 MAXTube and upper 90deg brackets are facing "up" or "out" towards you. Then, add 90deg brackets on both the front and the back of the right side MAXTube so that the angle is pointing out to the right. The lowest hole in the bracket should line up with the 9th hole from the bottom of the 1x1 MAXTube. Note: Place the screws so that the nuts are on the front face of the structure in this orientation, as shown in the first image.
2 - #10-32 Low Profile Nylon Lock Nut
Connect the MAXTube to the 90deg bracket using two screws and nuts as shown. The nuts should be on the same side of the structure as the other ones in this bracket.
2 - #10-32 Low Profile Nylon Lock Nut
Attach another 90deg bracket to the 1x1 MAXTube using two screws and nuts as shown. The last hole in the bracket aligns with 3rd hole from the outer edge of the tube. Note: The nuts should be on the same side of the structure as the other ones in this part of the assembly.
2 - #10-32 Low Profile Nylon Lock Nut
Add 90deg brackets on both the front and the back of the right side MAXTube so that the angle is pointing out to the right. The lowest hole in the bracket should line up with the 9th hole from the bottom of the 1x1 MAXTube. Note: Place the screws so that the nuts are on the front face of the structure in this orientation, as shown in the first image.
2 - #10-32 Low Profile Nylon Lock Nut
Connect the MAXTube to the 90deg bracket using two screws and nuts as shown. The nuts should be on the same side of the structure as the other ones in this bracket.
2 - #10-32 Low Profile Nylon Lock Nut
Attach another 90deg bracket to the 1x1 MAXTube using two screws and nuts as shown. The last hole in the bracket aligns with 3rd hole from the outer edge of the tube. Note: The nuts should be on the same side of the structure as the other ones in this part of the assembly.
6 - #10 Spacer - 1/8in
Add a piece of aluminum angle to the 1/2 x 1/2 MAXTube with a slight offset by including a spacer between the two pieces of metal at each screw. Screws will be secured at the 4th, 8th, and 11th hole from each end of the MAXTube.
2 - #10-32 Low Profile Nylon Lock Nut
Attach the polycarbonate sheet to the structure's left side using two screws and locknuts, as shown in the image
2 - #10-32 Low Profile Nylon Lock Nut
Attach the polycarbonate sheet to the structure's right side using two screws and locknuts, as shown in the image. Set the structure aside.
4 - Button Head Hex Drive Screw #10-32 x 5/8in
4 - #10 Spacer - 1/8in
2 - MAXTube Endcap - 1x1 - 1/8in Wall
2 - #10-32 Low Profile Nylon Lock Nut
First, attach one 1x1 MAXTube Endcap to each end of the aluminum angle using a screw. Then, attach the aluminum angle to the polycarbonate sheet so that it is centered (3 holes in from either side) and 19 holes from the factory edge of the sheet. Be sure to equally space the screws and include a spacer between the polycarbonate sheet and angle aluminum.
4 - #10 Spacer - 1/8in
2 - MAXTube Endcap - 1x1 - 1/8in Wall
2 - #10-32 Low Profile Nylon Lock Nut
First, attach one 1x1 MAXTube Endcap to each end of the aluminum angle using a screw. Then, attach the aluminum angle to the polycarbonate sheet so that it is centered (3 holes in from either side) and 7 full holes, or approximately 3.5in, from the top edge of the sheet. Be sure to equally space the screws and include a spacer between the polycarbonate sheet and angle aluminum.
4 - #10-32 Low Profile Nylon Lock
Attach a Basic Corner Brackets to each 1in face of the MAXPattern MAXTube uprights. Use two screws and nuts per side to secure with the nuts facing into the frame as shown.
2 - Button Head Hex Drive Screw #10-32 x 2-1/4in
2 - Button Head Hex Drive Screw #10-32 x 1/2in
2 - #10-32 Low Profile Nylon Lock
Insert a MAXTube Endcap into the bottom of each 1x1 section of MAXTube. Then, attach one Basic Corner Bracket to the inner face of the 1x1 MAXTube uprights. Use two screws, the MAXTube endcap, and one nut for each bracket to secure.
2 - #10-32 Low Profile Nylon Lock
Attach one Basic Corner Bracket to the face nearest the polycarbonate sheets using one screw and nut. The top hole of the bracket will align with the 4th hole from the bottom of the MAXTube.
Secure the opposite corner of the polycarbonate two screws and locknuts as well as a 3/8in screw into the MAXTube endcap from Step 1.
Secure the opposite corner of the polycarbonate two screws and locknuts as well as a 3/8in screw into the MAXTube endcap from Step 1.
Please Note: You may need to remove the belly polycarbonate to access two of these nuts. If you do, move onto the next step before reattaching it.
Attach the right wall to the T bracket on the conveyor assembly with three screws and locknuts.
Attach the right wall to the lower 90 deg bracket on the launcher bracket assembly with a screw and locknut as well as two 3/8in screws into the MAXTube endcap.
Attach the right wall to the downward facing of the two upper 90 deg brackets on the launcher bracket assembly with a screw and locknut as well as two 3/8in screws into the MAXTube endcaps.
Attach the right wall to the horizontal facing of the two upper 90 deg brackets on the launcher bracket assembly with two screws and locknuts as well as a 3/8in screw into the MAXTube endcap.
Attach the left wall to the lower 90 deg on the launcher bracket assembly with a screw and locknut as well as two 3/8in screws into the MAXTube endcap.
Attach the left wall to the downward facing of the two upper 90 deg brackets on the launcher bracket assembly with a screw and locknut as well as two 3/8in screws into the MAXTube endcaps.
Attach the left wall to the horizontal facing of the two upper 90 deg brackets on the launcher bracket assembly with two screws and locknuts as well as a 3/8in screw into the MAXTube endcap.
1 Panel - 26 1/2in x 10 1/2in
REV-21-3420-PK2
3/8in Nut Strip - 3pos
8
REV-21-3555
MAXTube - 2x1 - 1/8in Wall - 47in
4 Pieces - 19in each
REV-21-3620-PK30
MAXTube Internal Support - 2x1 - 1/8in Wall
4
REV-29-1016-PK100
#10-32 Low Profile Nylon Lock Nut
24
REV-29-2943-PK50
Button Head Hex Drive Screw #10-32 x 1/2in
16
REV-29-2961-PK25
Button Head Hex Drive Screw #10-32 x 2-1/2in
8
REV-29-2962-PK25
Button Head Hex Drive Screw #10-32 x 2-1/4in
16
REV-21-2295-PK2
1in Bracket - 90deg - Sharp Interior
REV-21-2302-PK2
1in Bracket - 180deg
REV-21-2317-PK2
1in Bracket - Internal 3-4-5 - Steep
REV-21-2319-PK2
1in Bracket - External 3-4-5 - Steep
REV-21-2329-PK2
1in Bracket - T
REV-21-2376-PK2
MAXHub - Structural
REV-21-2520
MAXSpline Shaft - 47in Long
REV-21-2541-PK10
MAXSpline Spacer, 1/8in
REV-21-2542-PK10
MAXSpline Spacer, 1/4in
REV-21-2543-PK5
MAXSpline Spacer, 1/2in
REV-21-2581
MAXSpline Shaft Collar - 2-Piece - Aluminum
REV-21-2805-PK25
#10 Shaft End Screw V2 - 0.5in
REV-21-2812
1/2in Rounded Hex Shaft - 2.5in - Tapped
REV-21-3197-PK4
1/2in Rounded Hex Bearing - Flanged - 1in OD
REV-21-3410
Polycarbonate Sheet - 3mm - 1/2in Grid Pattern - 47in x 23in
REV-21-3543
MAXTube - 1x1 - 1/8in Wall - Grid Pattern - 47in
REV-21-3558
MAXTube - 2x1 - 1/8in Wall - MAX Pattern - 1-Pos (3in)
REV-21-3580
MAXTube - 2x1 - 1/8in Wall - MAX Pattern
REV-21-3611
MAXTube Endcap - 1x1 - 1/8in Wall
REV-21-3613
MAXTube Endcap - 2x1 - 1/8in Wall
REV-21-4056
RT25 Belt - 1/2in Width - 56 Tooth
REV-21-4168
RT25 Belt - 1/2in Width - 168 Tooth
REV-25-2224
RT25 Pulley - MAXSpline - 24T - Modular
REV-29-1016-PK100
#10-32 Low Profile Nylon Lock Nut
REV-29-2912-PK50
Socket Head Screw #10-32 x 3/8in
REV-29-2941-PK50
Button Head Hex Drive Screw #10-32 x 3/8in
REV-29-2943-PK50
Button Head Hex Drive Screw #10-32 x 1/2in
REV-29-2953-PK50
Button Head Hex Drive Screw #10-32 x 1-1/4in
REV-29-2955-PK50
Button Head Hex Drive Screw #10-32 x 1-1/2in
REV-29-2961-PK25
Button Head Hex Drive Screw #10-32 x 2-1/2in
REV-21-2101
MAXPlanetary 3:1 Cartridge
REV-21-2130
Vortex MAXPlanetary Input Kit
REV-25-2109
MAXPlanetary Base Kit
REV-11-2159
SPARK Flex Motor Controller
REV-21-1652
NEO Vortex Brushless Motor
REV-21-2086-PK10
#10 Spacer, 0.250in Long
REV-21-2205
RT25 Pulley - 1/2in Hex - 16T - Single
REV-21-2296-PK2
1in Bracket - 90deg
REV-21-2298-PK2
1in Bracket - 120deg
REV-21-2359-PK2
Lap Joint Bracket - 1in
REV-21-2805-PK25
#10 Shaft End Screw V2 - 0.5in
REV-21-2810
1/2in Rounded Hex Shaft - 1.5in - Tapped
REV-21-3289
1/2in x 1/2in MAXTube
REV-21-3410
Polycarbonate Sheet - 3mm - 1/2in Grid Pattern - 47in x 23in
REV-21-3540
MAXTube - 1x1 - 1/16in Wall - Grid Pattern - 47in
REV-21-3558
MAXTube - 2x1 - 1/8in Wall - MAX Pattern
REV-21-3564
MAXTube - 2x1 - 1/8in Wall - MAX Pattern
REV-21-3613
MAXTube Endcap - 2x1 - 1/8in Wall
REV-21-3617-PK30
MAXTube Internal Support - 1x1 - 1/16in Wall
REV-21-3738-PK25
#10 Shaft End Screw V2 - 1.25in
REV-21-3739-PK25
#10 Shaft End Screw V2 - 1.75in
REV-21-4048
RT25 Belt - 1/2in Width - 48 Tooth
REV-21-4064
RT25 Belt - 1/2in Width - 64 Tooth
REV-29-1016-PK100
#10-32 Low Profile Nylon Lock Nut
REV-29-2941-PK50
Button Head Hex Drive Screw #10-32 x 3/8in
REV-29-2947-PK50
Button Head Hex Drive Screw #10-32 x 3/4in
REV-29-2953-PK50
Button Head Hex Drive Screw #10-32 x 1-1/4in
REV-29-2955-PK50
Button Head Hex Drive Screw #10-32 x 1-1/2in
REV-29-2960-PK25
Button Head Hex Drive Screw #10-32 x 2-1/4in
REV-29-2961-PK25
Button Head Hex Drive Screw #10-32 x 2-1/2in
REV-11-2159
SPARK Flex Motor Controller
REV-21-1652
NEO Vortex Brushless Motor
REV-41-1163
Surgical Tubing - 3mm
REV-41-1373
Hook and Loop Fastener - 13.5mm x 2m
REV-21-2006-PK10
1/2in Hex Shaft Spacer - 1/2in
REV-21-2037-PK2
MAXHub - 1/2in Hex - Aluminum
REV-21-2085-PK10
#10 Spacer, 0.125in Long
REV-21-2295-PK2
1in Bracket - 90deg - Sharp Interior
REV-21-2376-PK2
MAXHub - Structural
REV-21-2444
Grip Wheel - 4in - MAXSpline - Hard
REV-21-2457
Compliant Wheel - 4in - MAXSpline - Medium
REV-21-2520
MAXSpline Shaft - 47in Long
REV-21-2542-PK10
MAXSpline Spacer, 1/4in
REV-21-2543-PK5
MAXSpline Spacer, 1/2in
REV-21-2581
MAXSpline Shaft Collar - 2-Piece - Aluminum
REV-21-2589-PK2
MAXSpline Shaft Endcap - 1/2in Hex - Aluminum
REV-21-2805-PK25
#10 Shaft End Screw V2 - 0.5in
REV-21-3011
20DP Gear - MAXSpline - 34T
REV-21-3197-PK4
1/2in Rounded Hex Bearing - Flanged - 1in OD
REV-21-3207
0.74 x 0.74 Angle - 47in
REV-21-3289
1/2in x 1/2in MAXTube
REV-21-3293-PK2
1in Basic Corner Bracket
REV-21-3410
Polycarbonate Sheet - 3mm - 1/2in Grid Pattern - 47in x 23in
REV-21-3420-PK2
3/8in Nut Strip - 3pos
REV-21-3428-PK2
3/8in Nut Strip - 11pos
REV-21-3476
MAXSpline Shaft Collar - 2 Piece - Narrow - Aluminum
REV-21-3540
MAXTube - 1x1 - 1/16in Wall - Grid Pattern - 47in
REV-21-3580
MAXTube - 2x1 - 1/8in Wall - MAX Pattern
REV-21-3610
MAXTube Endcap - 1x1 - 1/16in Wall
REV-21-3611
MAXTube Endcap - 1x1 - 1/8in Wall
REV-21-4072
RT25 Belt - 1/2in Width - 72 Tooth
REV-21-6568
Flap Wheel - 6in - MAXSpline - 6F - Medium
REV-25-2224
RT25 Pulley - MAXSpline - 24T - Modular
REV-29-1016-PK100
#10-32 Low Profile Nylon Lock Nut
REV-29-2941-PK50
Button Head Hex Drive Screw #10-32 x 3/8in
REV-29-2943-PK50
Button Head Hex Drive Screw #10-32 x 1/2in
REV-29-2945-PK50
Button Head Hex Drive Screw #10-32 x 5/8in
REV-29-2953-PK50
Button Head Hex Drive Screw #10-32 x 1-1/4in
REV-29-2955-PK50
Button Head Hex Drive Screw #10-32 x 1-1/2in
REV-29-2961-PK25
Button Head Hex Drive Screw #10-32 x 2-1/2in
REV-29-2962-PK25
Button Head Hex Drive Screw #10-32 x 2-1/4in
REV-21-2102
MAXPlanetary 4:1 Cartridge
REV-21-2130
Vortex MAXPlanetary Input Kit
REV-25-2109
MAXPlanetary Base Kit
REV-11-2159
SPARK Flex Motor Controller
REV-21-1652
NEO Vortex Brushless Motor
REV-21-3552
MAXTube - 2x1 - 1/16in Wall - 47in
REV-21-3580
MAXTube - 2x1 - 1/8in Wall - MAX Pattern
REV-21-3610
MAXTube Endcap - 1x1 - 1/16in Wall
REV-21-3612
MAXTube Endcap - 2x1 - 1/16in Wall
REV-29-1016-PK100
#10-32 Low Profile Nylon Lock Nut
REV-29-2941-PK50
Button Head Hex Drive Screw #10-32 x 3/8in
REV-29-2955-PK50
Button Head Hex Drive Screw #10-32 x 1-1/2in
REV-29-2961-PK25
Button Head Hex Drive Screw #10-32 x 2-1/2in
REV-21-3580
MAXTube - 2x1 - 1/8in Wall - MAX Pattern
REV-21-3610
MAXTube Endcap - 1x1 - 1/16in Wall
REV-21-3612
MAXTube Endcap - 2x1 - 1/16in Wall
REV-29-1016-PK100
#10-32 Low Profile Nylon Lock Nut
REV-29-2941-PK50
Button Head Hex Drive Screw #10-32 x 3/8in
REV-29-2955-PK50
Button Head Hex Drive Screw #10-32 x 1-1/2in
REV-29-2961-PK25
Button Head Hex Drive Screw #10-32 x 2-1/2in
REV-21-2005-PK10
1/2in Hex Shaft Spacer - 1/4in
REV-21-3410
Polycarbonate Sheet - 3mm - 1/2in Grid Pattern
REV-29-1016-PK100
#10-32 Low Profile Nylon Lock Nut
REV-29-2941-PK50
Button Head Hex Drive Screws #10-32 x3/8in -
REV-29-2953-PK50
Button Head Hex Drive Screws #10-32 x1-1/4in -
REV-29-2955-PK50
Button Head Hex Drive Screws #10-32 x1-1/2in -
REV-29-2961-PK25
Button Head Hex Drive Screws #10-32 x2-1/2in -































































































































































































































































