External Robot Frame Assembly

External Robot Frame Parts Required

PART NUMBER	DESCRIPTION	QTY.
REV-41-1431	15MM EXTRUSION - 225MM	2
REV-41-1327	SHAFT COLLAR	2
REV-41-1317	15MM BEARING PILLOW BLOCK	4
REV-41-1320	15MM PLASTIC INSIDE CORNER BRACKET	4
REV-41-1487	15MM METAL BENT HD HEX MOTOR BRACKET V2	2
REV-41-1301	40:1 HD HEX MOTOR	2
REV-41-1334	45 TOOTH PLASTIC GEAR	2
REV-41-1336	72 TOOTH PLASTIC GEAR	2
REV-41-1359	M3 X 8MM HEX CAP SCREWS	12
	ASSEMBLIES
ASSEMBLY 1.2	PRE-LOADED INSIDE CORNER BRACKET	4
ASSEMBLY 1.3	PRE-LOADED BEARING PILLOW BLOCK	4
ASSEMBLY 1.4	PRE-LOADED BENT HD HEX MOTOR BRACKET	2
ASSEMBLY 2	INTERNAL ROBOT FRAME ASSEMBLY	1

External Cross Member Assembly

	Slide two Pre-Loaded Inside Corner Brackets into the slot of a 15mm Extrusion - 225mm. Align the outer corner of the bracket with the end of the Extrusion. Tighten the Nylock Nuts until snug.
	Add two Pre-Loaded Bearing Pillow Blocks to the 15mm Extrusion, as shown. The edge of the Pillow Blocks should line up with the end of the Extrusion. Tighten the Nylock Nuts until snug.
	External Cross Member Assembly Complete. Repeat steps 1-2 until you have two External Cross Member Assemblies.

Left Motor and Cross Member Assembly

	Attach the Pre-Loaded Bent HD Hex Motor Bracket to the 40:1 HD Hx Motor using six M3 x 8mm Screws as shown. Tighten the screws until snug.
	Add a 72 Tooth Plastic Gear and Shaft Collar to the HD Hex Motor shaft. the Gear should be flush against the motor. Tighten the Shaft Collar.
	Add the Motor Assembly onto one of the External Cross Members by sliding the Bent HD Hex Motor Bracket along the top of the Extrusion as shown. Adjust the Bracket until it is completely supported by the Extrusion. Tighten the Nylock Nuts until snug. Note: The motor may be adjusted later. For now the location in the image below where the motor is sitting just past the closest Inside Corner Bracket is fine.
	Left Motor and Cross Member Assembly Complete. Set aside for later.

Rigth Motor and Cross Member Assembly

	Attach the Pre-Loaded Bent HD Hex Motor Bracket to the 40:1 HD Hx Motor using six M3 x 8mm Screws as shown. Tighten the screws until snug.
	Add a 72 Tooth Plastic Gear and Shaft Collar to the HD Hex Motor shaft. the Gear should be flush against the motor. Tighten the Shaft Collar.
	Add the Motor Assembly onto one of the External Cross Members by sliding the Bent HD Hex Motor Bracket along the top of the Extrusion as shown. Adjust the Bracket until it is completely supported by the Extrusion. Tighten the Nylock Nuts until snug. Note: The motor may be adjusted later. For now the location in the image below where the motor is sitting just past the closest Inside Corner Bracket is fine.
	Right Motor and Cross Member Assembly Complete. Set aside for later.

Robot Frame Assembly

	Add the Right Motor and External Cross Member Assembly to the Internal Robot Frame Assembly. The outer edge of the External Cross Member should be flush with the ends of the of the Internal Robot Frame Extrusions. Once adjusted tighten the Nylock Nuts on the Inside Corner Brackets until snug.
	Add the Left Motor and External Cross Member Assembly to the Internal Robot Frame Assembly. The outer edge of the External Cross Member should be flush with the ends of the of the Internal Robot Frame Extrusions. Once adjusted tighten the Nylock Nuts on the Inside Corner Brackets until snug.
	External Robot Frame Complete. Set aside for later.